1997/11/17 Caterpillar


New End Cover For Control Valve Group Can Be Used With Or Without Additional Hydraulic Circuits (Power Beyond) {5051}

Usage:


D4H (8ZF, 7PK),
D5H (7EG),
527 (2RS, 3DS, 4NS) Track Skidders;
D8L (4FB) Track-Type Tractors;
416C (4ZN, 5YN, 1WR, 1XR),
426B (5YJ, 6KL),
426C (6XN, 7WN, 1CR, 1MR, 1YR, 1ZR),
428C (8RN, 2CR),
436B (6MJ, 7FL),
436C (8TN, 1FR, 1PR, 2AR),
438B (3KK),
438C (9KN, 1JR, 1TR, 2DR) Backhoe Loaders;

Reference: Service Magazine; June 27, 1994: Page 1; "Power Beyond Covers On Hydraulic Controls May Need To Be Changed"

Description of Change: A new, convertible end cover (convertible to standard or power beyond operations) replaces earlier, standard and (power beyond) end covers.

The auxiliary function (power beyond) must generate a pressure signal to the implement pump. The pressure signal causes the pump to upstroke, providing necessary flow to the auxiliary circuit.

The earlier, standard end cover had to be replaced with a (power beyond) cover, if power beyond main hydraulic control was needed. If power beyond was removed, the (power beyond) cover had to be replaced with the standard cover.

Adaptable To: The new 139-0238 End Cover replaces former 4T-2731 End Cover (Standard) and 4T-7862 End Cover (Power Beyond) used on 6E-4776 and 6E-4781 Control Valve Groups.

The new 139-0238 End Cover is adaptable to first production for all machines listed above.


Typical control valve group
(1) New 139-0238 End Cover. (2) 9S-8008 Plug. (3) 3D-2824 Seal. (4) 9S-8005 Plug. (5) 3K-0360 Seal. (A) Power beyond port (to auxiliary valve). (B) Drain port (convertible to load sensing port). (C) Tank return port (from auxiliary valve).

Procedure To Convert New 139-0238 End Cover To Power Beyond Cover

1. Remove 9S-8005 Plug (4) and 3K-0360 Seal (5) from drain port (B).

2. Install new 139-0237 Plug Assembly, complete with 033-6039 and 3K-0360 Seals, in drain port (B) to convert to load sensing port.

The 139-0238 End Cover can be converted back to the standard cover by removing the 139-0237 Plug Assembly and installing a 9S-8005 Plug and 3K-0360 Seal.

NOTE: The new 139-0237 Plug Assembly provides a connection for the load sensing signal for the pump while blocking the drain passage in the end cover.

Caterpillar Information System:

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1997/11/17 Improved Torque Converter Stator Carriers Increase Output Shaft Bearing Service Life {3101,3130,3135}
1997/11/17 Additional Holes Added To The Operators Station {7300}
1997/11/17 Revised Electrical Schematic Available {0374}
1997/11/17 Revised Service Manual, SENR5891-02, Electronic Implement Control System, Now Available {0374}
1997/11/17 Tightening Torques For Wheel Nuts And Bolts Are Incorrect In Operation And Maintenance Manual {4201,4202}
1997/11/17 Improvements To Brake Caliper Seals Prevent Leaks In High Temperature Applications {4256}
1997/11/17 Special Instruction, SEHS9997-01, "Assembly Procedure For 777D Off-Highway" Is Available {7960}
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1997/11/17 New Custom Product Support Literature Is Available For 776C Tractors And 777C Trucks Equipped With 3Z-6162 Air Conditioner Kit (Field Installed) {0374}
1997/11/17 Special Instruction, REHS0123, Available For Installation Of AM/FM Cassette And CD Radio {7338}
1997/11/17 Joystick May Intermittently Operate {5705}
1997/11/17 Vital Information Management System (VIMS) Training Aid {7601,0315}
1997/11/24 Wire Color Corrected In Lighting Circuit {1400}
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1997/11/24 Self Locking Bolt Improves Retention In Steering Console Cylinder {4310,4338}
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1997/11/24 Special Instruction, REHS0130, "Procedure To Retrofit 3516B EUI Engine In 793B Off-Highway Trucks Equipped With Vital Information Management System (VIMS)." {7601,1000}
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1997/11/24 New Air Suspension Seat Increases Operator Comfort And Service Life {7312,7321,7318,7324}
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1997/11/24 New Basic Governor Groups (Woodward 3161) Have Self-Contained Oil Supply {1264}
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