1997/01/27 Caterpillar


Checking The Alignment Of Timing Gear Marks {1206}

Usage:


All Machines Powered By 3406, 3406B, 3406C And 3406E Engines

Reference: See the article titled "Timing Procedure Aid" in this issue.

Alignment of the timing gear marks on the above machine engines is occurs as follows:

* After aligning the 3406 front timing marks it is necessary to turn the engine over 42 revolutions. This will get the timing marks on the crankshaft and cam gears to line up again.
* The crankshaft gear (8) and the front or large idler gear (7) marks line up every 21 revolutions.

The number 21 is the denominator of the lowest term of the fraction obtained by figuring the number of crank teeth (numerator) over the number of the large idler gear teeth (denominator) or 80 over 105. To reduce this fraction to it's lowest terms, factor the numerator (16 and 5) and the denominator (21 and 5) and divide by the common factor(s). In this example 5 is the only common factor. If 80 is divided by 5 , equals 16. If 105 is divided by 5, equals 21. This equals 16 over 21 which means that every 21st revolution the same teeth will line up.

* The camshaft gear runs at half the revolutions of the crankshaft gear. The camshaft gear marks will line up every 2 crank revolutions.

On the 3406A/3406B/3406C it takes 21 × 2 or 42 revolutions for the crankshaft gear (8) and front or large idler gear (7) and the rear or small idler and the cam gear marks (3) to align.

For the 3406E Engine, the same 42 revolutions are required for the crankshaft gear (8) and front or large idler gear (7) and the cam gear (3) and timing gear housing (2), marks or pin (5) to align.


3406 Front Gear Timing. 3406, 3406B/3406C left view. 3406E right view. Timing marks shown in magnified circles. (1) Magnified view of k timing mark. (2) timing gear housing. (3) cam gear. (4) Alignment every 42 revolutions. (5) alignment pin. (6) Alignment every 21 revolutions. (7) large idler gear. (8) crankshaft gear.

Caterpillar Information System:

1997/01/27 Points To Remember When Replacing A Viscous Crankshaft Damper Assembly With A Rubber Crankshaft Damper Assembly {1205}
1997/01/27 Premachined Valve Seat Inserts And Precision Valve Guide Increase Valve Life {1103,1104}
1997/01/27 Field Repair Of Single Wire Breaks In Harnesses {1408}
1997/01/27 Use Of Windows Write (Or Notepad) And Paintbrush For Taking Field Notes {0785,7601}
1997/01/27 VIMS Exhaust Temperature Sensor Is Improved {7601,1919}
1997/01/27 New Replacement Procedure For Hydraulic Hoses Inside The Telescopic Material Handler Boom {5057,6460}
1997/01/27 C-V (U) Joint Life Extended Through Correct Operation Of The Differential Lock {3274,2453,3259,3260,3264}
1997/01/27 Repair Centers For Sonic Grade Sensors Established {5645}
1997/01/27 New Control Lever Group Requires Spacer {1265,3209,5258}
1997/01/27 Hydraulic Hose Retention For Vibratory And Drum Propel Systems Improved {5057}
1997/01/27 Verify Offset Dimension When Ordering New Wheel Assembly {4209,4202}
1997/01/27 New Brake Bleeding Procedure {4250,4293}
1997/01/27 Engine Oil Recommendation For 3408E (99C) And 3412E (80M) Engines {1318}
1997/01/27 125-0200 Camshaft Pilot To Remove And Install 106-4584 Camshaft {1202}
1997/01/27 128-3102 Tap Assembly And 128-3104 Stud Puller To Remove Injector Sleeves With Oversized Lower Bore {1125}
1997/01/27 Cylinder Head Stress Plate Used During Cylinder Bore Honing And Measurement {1223}
1997/01/27 127-1069 Timing Pin Used To Set Piston At 100° BTDC When Testing And Adjusting Fuel Systems {1250}
1997/01/27 127-5090 Coupling Socket For Removing And Installing The Implement Hydraulic Coupling Sleeve {5051,5051}
1997/01/27 Service Tools For Disassembly And Assembly Of All Wheel Steer Rear Axle {3254,3258,3260,4084,4321}
1997/01/27 131-3961 Tool Group For Reclaiming Tooling From XT Hose Assemblies {5057}
1997/01/27 130-6061 Hose Cleaner Group For Cleaning Insides Of Hydraulic Tubes, Lines And Hoses {5057,0738}
1997/01/27 FT2511 Shaft Alignment Tool Simplifies Assembly Of Eccentric Weight {6606}
1997/02/03 9U-5665 Test Stand Group For Testing Steering Control Units {4100,4100}
1997/02/03 Steering Motor Case Drain Pressure Check {4136}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.