Product Support Program For Installing A Rubber Hood Baffle On Certain CH65E, CH75E, CH85E, And CH95E Challenger Tractors Caterpillar


Product Support Program For Installing A Rubber Hood Baffle On Certain CH65E, CH75E, CH85E, And CH95E Challenger Tractors

Usage:

@media screen { div.divFooter { display: none; } } @media print { div.divFooter { position: fixed; bottom: 0; right: 0; } }
Caterpillar: Confidential Yellow

NOTE: This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4859" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

Termination Date

May 31, 2000

Problem

There are gaps at the lower inside surface of the hood where the grille and hood contact. Trash and debris can be pulled through the gaps and plug the radiator. A rubber guard (baffle) needs to be installed to prevent this.

Affected Product
Model & Identification Number

CH65E (6GS1-450, 6GS453-474, 6GS476-480)

CH75E (6HS1-201, 6HS203-276, 6HS278, 6HS280-314, 6HS316-432, 6HS435, 6HS437, 6HS440-441, 6HS443, 6HS446-448, 6HS453-458, 6HS461)

CH85E (6JS1-296, 6JS298-468, 6JS472-473, 6JS475-478, 6JS480, 6JS491, 6JS493, 6JS495, 6JS497-500, 6JS508)

CH95E (6KS1-602, 6KS608, 6KS612-614, 6KS616-625, 6KS627-630, 6KS632-634, 6KS637, 6KS639)

Parts Needed

10 -6V2370 RIVET-POP
10 -9X6165 WASHER
1 - 1644476 GUARD-HOOD

Action Required

See the attached Rework Procedure.

Service Claim Allowances

NOTE: This is a 0.8-hour job.

Parts Disposition

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

1) Open the hood.

2) Remove the (3) 8C-6433 Screws, (3) 9X-8256 Washers, and (3) 6V-7743 Locknuts retaining the 114-5793 Hood Latch Keeper on either side of the hood, which partially retains the 164-1019 Seal Support As.* Retain the removed items. (Refer to Illustration 1.)

3) Remove the (6) 6V-7357 Bolts and (6) 8T-4205 Hard Washers at the grille retaining the 164-1019 Seal Support As.* in the lower grille area of the hood. Retain the removed items. (Refer to Illustration 2.)

4) Place the removed Seal Support As. on a bench or other flat surface bottom side up.

5) Position the 164-4476 Hood Guard (rubber baffle) on the bottom surface of the Seal Support As. Center the Guard tight against the front edge of the 145-9546 Clip (Bulb) Seal. Using the Guard as a template, mark the location of the ten (10) holes in the Guard on the bottom surface of the Seal Support As.

6) Remove the Guard. Drill a 6.4 mm (0.25 in) hole at each marked location. (Remove the Clip Seal if required. Replace after drilling.)

7) Being careful to keep the Guard flat, attach it to the bottom surface of the Seal Support As. using (10) 6V-2370 Pop Rivets and (10) 9X-6165 Washers. Rivet from the bottom (Guard) side. (Refer to Illustration 2.)

8) Reinstall the Seal Support As. (with guard installed) in the hood. Reassemble the (3) 8C-6433 Screws, (3) 9X-8256 Washers, (3) 6V-7743 Locknuts and the 114-5793 Hood Latch Keeper on either side of the hood, which partially retains the Seal Support As. Reinstall the (6) 6V-7357 Bolts and (6) 8T-4205 Hard Washers at the grille retaining the 164-1019 Seal Support As.* in the lower grille area of the hood. Make sure the Seal Support As. is properly centered in the hood before final tightening of the fasteners.

9) Tuck the rubber Guard into the bottom lip of the hood.

10) Close hood. Check for proper operation.


*Early tractors were assembled with a 146-4258 Seal Support As.The rework procedure is the same for either part number.


Illustration 1.

Left hand side view of the front portion of the hood. Note location of the screws, washers and locknuts which retain the hood latch keeper and seal support as. (Quantities shown are total per tractor.)


Illustration 2.

View A-A from Illustration 1 showing the seal support as. with (rubber) hood guard installed with rivets and washers. Also shown are the clip seal and additional bolts and hard washers retaining the seal support as. to the grille. (Quantities shown are total per tractor.)

Caterpillar Information System:

Product Support Program For Replacing The Drive Wheel Backup Ring Segments And Tightening The Axle Shaft Bolts On Certain CH65E, CH75E, CH85E, And CH95E Challenger Tractors Product Support Program For Replacing The Drive Wheel Backup Ring Segments And Tightening The Axle Shaft Bolts On Certain CH65E, CH75E, CH85E, And CH95E Challenger Tractors
Product Support Program For Installing A New Rear Window Latch Striker On Certain CH65E, CH75E, CH85E, And CH95E Challenger Tractors Product Support Program For Installing A New Rear Window Latch Striker On Certain CH65E, CH75E, CH85E, And CH95E Challenger Tractors
Product Support Program For Adding A Larger Fan To Improve The Cooling System On Certain 574 And 1088 XLC Forwarders Product Support Program For Adding A Larger Fan To Improve The Cooling System On Certain 574 And 1088 XLC Forwarders
PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED INJECTORS ON CERTAIN 988F AND 990 WHEEL LOADERS; D9R TRACK-TYPE TRACTORS; 769D, 771D, 773D, AND 775D TRUCKS; 631E, 633E, 637E, 651E AND 657E WHEEL TRACTOR SCRAPERS; 834B WHEEL DOZER; 836 WHEEL TRACTOR SCRA PRODUCT SUPPORT PROGRAM FOR REPLACING FAILED INJECTORS ON CERTAIN 988F AND 990 WHEEL LOADERS; D9R TRACK-TYPE TRACTORS; 769D, 771D, 773D, AND 775D TRUCKS; 631E, 633E, 637E, 651E AND 657E WHEEL TRACTOR SCRAPERS; 834B WHEEL DOZER; 836 WHEEL TRACTOR SCRA
Steering Column Needs To Be Inspected On Certain 769D, 771D, 773D, 775D, 785C, 789C, And 793C Trucks Steering Column Needs To Be Inspected On Certain 769D, 771D, 773D, 775D, 785C, 789C, And 793C Trucks
Engine Emission Labels And An Owner Notification Letter Will Be Provided to Owners Of Certain 914G Wheel Loaders And IT14G Integrated Tool Carriers Engine Emission Labels And An Owner Notification Letter Will Be Provided to Owners Of Certain 914G Wheel Loaders And IT14G Integrated Tool Carriers
Service Letter Cancellation Service Letter Cancellation
Product Support Program For Replacing The Fuel Nozzles On Certain D25D, D30D, D250E, D300E, Articulated Trucks; Challenger 65D Agricultural Tractors; 970F Wheel Loaders; And 615C Scrapers Product Support Program For Replacing The Fuel Nozzles On Certain D25D, D30D, D250E, D300E, Articulated Trucks; Challenger 65D Agricultural Tractors; 970F Wheel Loaders; And 615C Scrapers
Product Support Program For Auger Frame Movement Due To Cylinder Location On Certain AP-1000B, AP-1050B, And AP-1055B Asphalt Pavers; And On Certain Barber-Greene BG-245C, BG-260C, And BG-2455C Asphalt Pavers Manufactured By Caterpillar Product Support Program For Auger Frame Movement Due To Cylinder Location On Certain AP-1000B, AP-1050B, And AP-1055B Asphalt Pavers; And On Certain Barber-Greene BG-245C, BG-260C, And BG-2455C Asphalt Pavers Manufactured By Caterpillar
Product Support Program For Replacing The Transmission Shift Control On Certain 120H, 135H, 140H, 143H, 160H, 163H, 12H, And 24H Motor Graders Product Support Program For Replacing The Transmission Shift Control On Certain 120H, 135H, 140H, 143H, 160H, 163H, 12H, And 24H Motor Graders
Product Support Program For Updating The MPC-10 Material Module Update On Certain AP-650B, AP-1000B, AP-1050B, And AP-1055B Asphalt Pavers; And On Certain Barber-Greene BG-225C, BG-245C, BG-260C, And BG-2455C Asphalt Pavers Manufactured By Caterpilla Product Support Program For Updating The MPC-10 Material Module Update On Certain AP-650B, AP-1000B, AP-1050B, And AP-1055B Asphalt Pavers; And On Certain Barber-Greene BG-225C, BG-245C, BG-260C, And BG-2455C Asphalt Pavers Manufactured By Caterpilla
144-5395 Brake Drum Assemblies Need To Be Removed From Dealer Parts Stock 144-5395 Brake Drum Assemblies Need To Be Removed From Dealer Parts Stock
Product Support Program For Reworking The Brake Pedal Pivot Pin On Certain IT18F, IT24F And IT28F Toolcarriers And 918F, 924F And 928F Wheel Loaders Product Support Program For Reworking The Brake Pedal Pivot Pin On Certain IT18F, IT24F And IT28F Toolcarriers And 918F, 924F And 928F Wheel Loaders
Product Support Program For Replacing The Turbochargers On Certain 777D Off-Highway Trucks Product Support Program For Replacing The Turbochargers On Certain 777D Off-Highway Trucks
PRODUCT SUPPORT PROGRAM FOR DIRECTIONAL CLUTCH FAILURES ON CERTAIN 12H, 120H, 135H, 140H, 143H, 160H, AND 163H MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR DIRECTIONAL CLUTCH FAILURES ON CERTAIN 12H, 120H, 135H, 140H, 143H, 160H, AND 163H MOTOR GRADERS
A Suction Fan Kit Needs To Be Added To The Rotary Air Screen On The Cooling System On Certain Lexion 465 And Lexion 485 Combines A Suction Fan Kit Needs To Be Added To The Rotary Air Screen On The Cooling System On Certain Lexion 465 And Lexion 485 Combines
Engine Improvements Need To Be Performed On Certain Lexion 450, Lexion 460, And Lexion 465 Combines Engine Improvements Need To Be Performed On Certain Lexion 450, Lexion 460, And Lexion 465 Combines
Product Support Program For Replacing The Water Pump On Certain 416C, 426C, And 436C Backhoe Loaders Product Support Program For Replacing The Water Pump On Certain 416C, 426C, And 436C Backhoe Loaders
A Locking Collar Needs To Be Added To The Connection Between The Aps Concave Frame And The Main Threshing Concave Frame On Certain Lexion 450, Lexion 460, Lexion 465, Lexion 480, And Lexion 485 Combines A Locking Collar Needs To Be Added To The Connection Between The Aps Concave Frame And The Main Threshing Concave Frame On Certain Lexion 450, Lexion 460, Lexion 465, Lexion 480, And Lexion 485 Combines
Product Support Program Installing A New Swing Pinion Axle To Reduce Noise From The Swing Drive On Certain 550, 570 And 580 Harvesters Product Support Program Installing A New Swing Pinion Axle To Reduce Noise From The Swing Drive On Certain 550, 570 And 580 Harvesters
Product Support Program For Replacing The Linkage Pin In Certain 572R Pipelayers That Were Built With No Grease Fitting For The Fairlead Sheave In The 1504895 Frame ; Mounting Group Product Support Program For Replacing The Linkage Pin In Certain 572R Pipelayers That Were Built With No Grease Fitting For The Fairlead Sheave In The 1504895 Frame & Mounting Group
Rotary Position Sensors Need To Be Replaced On Certain RM-350B Reclaimers Rotary Position Sensors Need To Be Replaced On Certain RM-350B Reclaimers
Rotary Position Sensors Need To Be Replaced On Certain PM-465 Cold Planers Rotary Position Sensors Need To Be Replaced On Certain PM-465 Cold Planers
A Suction Fan Kit Needs TO Be Added To The Rorary Air Screen On The Cooling System On Certain Lexion 460 And Lexion 480 Combines A Suction Fan Kit Needs TO Be Added To The Rorary Air Screen On The Cooling System On Certain Lexion 460 And Lexion 480 Combines
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.