1989/06/19 Caterpillar


New Pistons Used With Two Keystone Compression Rings{1156,1205,1214,1215}

Usage:


3208 Turbocharged Truck Engines ( 2Z ) Rated At 2600 rpm

Description of Change: New pistons with two compression rings instead of one are used on 3208 Turbocharged Truck Engines rated at 2600 rpm. Also, both compression rings are Keystone-type rings (both sides tapered). The oil ring did not change. Different flywheels and crankshaft dampers are used because of changes in the engine dynamic balance.

The new pistons and compression rings are needed to meet the exhaust emission particulate requirements for these turbocharged truck engines for the 1988 model year. New engine arrangement numbers are assigned to these engines for identification.

Adaptable To: The new pistons and rings are effective with 2Z50809 with the new engine arrangements listed in Chart A. The arrangement number is stamped on the engine data plate.

The new pistons (body assemblies), in complete sets, can be installed in the former engine arrangements with serial numbers 2Z1-Up. See Chart B. Also, the flywheel and damper must be replaced. See Chart C.

The new upper ring has one side marked "UP-1", and the new intermediate ring has one side marked "UP-2". The marked sides must be installed toward the head of the piston. If the new pistons are installed in the field, stamp the applicable new arrangement number on the engine data plate for future parts service requirements.

Caterpillar Information System:

1989/06/19 New Seal Used In Auxiliary Water Pump Groups{1361}
1989/06/19 New Turbocharger Water Return Hose Assemblies Used In Radiator Groups{1380}
1989/06/19 Repair Kit And Lubricant Available For Windshield Wiper Motors{7305}
1989/06/19 New Cap for Hydraulic Tank{5056,5068}
1989/06/19 Provide Clearance For Screed End Gates{6640}
1989/06/19 6V6640 Gasket Maker Used In Place Of Gaskets In Front Housing Cover Group On Engine{1150,1151}
1989/06/19 Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19 Identification Of Asbestos-Free Material{0353,0112,0648}
1989/06/05 How To Check And Align Front Wheels{4201,4303}
1989/06/05 New, Relocated Parking Brake{4267,3275}
1989/06/05 Compactor Feet No Longer Available From Caterpillar{4206,6806}
1989/06/05 Goodyear® Identification Codes For Front Wheel Drive Tires{4203}
1989/06/26 Stronger Screened Modulation Orifices Used In Transmission Hydraulic Controls{3152}
1989/06/26 New Idler, Rim, And Hub Used{4159,3282,7206}
1989/06/26 New Retainers And More Clutch Plates Used In Transmission Group{3060}
1989/06/26 Bulkhead Nut Removed From Sideshift Lock Lines Group To Improve Sealing Of Hose{6509}
1989/06/26 Brace Plate Added To Reduce Vibration Of Coolant Bypass Tube{1380}
1989/06/26 Access Cover Kit Available For Rear Differential Cover{3258}
1989/06/26 Use Upper Plug To Check Oil Level In Pump Drive Gearbox{3108,6600}
1989/06/26 New Connector With An Orifice Added To Fuel Injection Lines Groups To Help Prevent Cavitation{1274}
1989/07/03 All Wheel Drive System Disabled For Shipping Purposes{7500}
1989/07/03 Air Conditioning Service Tooling{0757,0786,7320}
1989/07/03 Use Same Torque For All Sizes Of Threaded Crown Hydraulic Cylinders{5100,7562}
1989/07/03 New Hydrostatic Steering Valves Available To Improve Steering Performance{4307}
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