PRODUCT SUPPORT PROGRAM FOR REPLACING THE HARNESS AND TEMPERATURE SWITCHES FOR THE COOLING FANS FOR THE AXLE COOLER ON CERTAIN R1600G LOAD HAUL DUMP MACHINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE HARNESS AND TEMPERATURE SWITCHES FOR THE COOLING FANS FOR THE AXLE COOLER ON CERTAIN R1600G LOAD HAUL DUMP MACHINES

Usage:

REBE8930-00

12Feb2013


U-50
A-39
O-48

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE HARNESS AND TEMPERATURE SWITCHES FOR THE COOLING FANS FOR THE AXLE COOLER ON CERTAIN R1600G LOAD HAUL DUMP MACHINES

1365 1435
PS43836
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43836" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

28Feb2015

PROBLEM

The existing oil cooler fan motor may fail on certain R1600G Load Haul Dump machines. If the axle oil cooling fan motor does not operate properly it will affect oil cooling performance.

AFFECTED PRODUCT

Model Identification Number
R1600G  9YZ00429, 440, 472, 485-486, 492-499, 516-518, 539-540, 543, 559, 565, 568, 591-592, 597, 600, 603, 613-614, 618-625, 627-636, 639-642, 644, 646-649, 651-654, 656, 658-659, 663, 669, 671, 673, 679, 681-684, 686-689, 691-694, 696-697, 699, 701, 706-707, 710-711, 716-718, 720-725, 730, 738-740, 742, 752-753, 756, 758-759, 761, 763, 766

PARTS NEEDED

Qty

Part Number Description
2 3K0360 SEAL-O-RING
1 3800101 HARNESS AS
2 4234116 SWITCH AS-TEMP
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Replace the existing 351-1374 Harness with the improved 380-0101 Harness as shown in Image1.

Remove the 236-1872 Temperature Switches as shown in Image2. Install two 423-4116 temperature switches and two 3K-0360 O-ring seals. Tighten each 423-4116 Temperature Switch to a torque of 6.8 +/- 1.4 N.m (60 +/- 12 lb in).
Image1
Image2

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-20000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 2.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

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