PRODUCT SUPPORT PROGRAM FOR REPLACING THE 5T-4657 HOSE ASSEMBLY ON CERTAIN 785 OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE 5T-4657 HOSE ASSEMBLY ON CERTAIN 785 OFF-HIGHWAY TRUCKS

Usage:

REBE8913-01

26Sep2012
(Revised 09Nov2012)


D470
D481
H510
M610
T035

 

Before/After

 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE 5T-4657 HOSE ASSEMBLY ON CERTAIN 785 OFF-HIGHWAY TRUCKS

3103
PS43709
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43709" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 26Sep2012 Service Letter. Changes have been made to correct the service claim allowances.


TERMINATION DATE

30Sep2014

PROBLEM

5T-4657 Hose Assemblies with an assembly date code of HJMD, KTMD, and M1MD were manufactured incorrectly. The straight coupling was manufactured with an incorrect shell. The coupling may not retain on the end of the hose when pressurized.

AFFECTED PRODUCT

Model Identification Number
785  8GB00118, 121, 202, 473, 504

PARTS NEEDED

Qty

Part Number Description
1 4J0522 SEAL-O-RING
1 4J5267 SEAL-O-RING
1 5T4657 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Replace the 5T-4657 Hose Assembly that has a "HJMD", "KTMD", or "M1MD" on the aluminum date code band on the hose assembly with a new hose assembly. The service replacement parts have been confirmed to be built with couplings assembled to print.
Image1
Image2
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SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-300000 hrs,
0-360 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job
Travel time and mileage will be allowed for the replacement of the hose assembly.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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