G3516 TA Engine Caterpillar


Exhaust Bypass Valve - Wastegate

Usage:

G3516 AL7
The exhaust bypass valve is preset at the factory. However, adjustments may be necessary due to the following circumstances:

  • Replacement of the exhaust bypass valve

  • Altitude

  • Changes in the ambient temperature

Use the following procedure to adjust the exhaust bypass valve for local conditions.



    Illustration 1g00814530
    (1) Plug
    (2) Locknut
    (3) Adjustment screw

  1. Remove plug (1) and the seal. Loosen locknut (2).

  2. Turn adjustment screw (3) clockwise for approximately four turns to remove the function of the exhaust bypass valve. Be careful not to tighten the screw too far.

  3. Adjust the engine exhaust emissions according to Systems Operation/Testing and Adjusting, "Air/Fuel Ratio Control - Adjust".

    ------ WARNING! ------

    Work carefully around an engine that is running. Engine parts that are hot, or parts that are moving, can cause personal injury.


  4. After the desired exhaust emissions are obtained, turn adjusting screw (3) counterclockwise. Turn the screw to obtain the desired turbocharger speed according to the applicable Special Instruction:

    Refer to the Special Instruction , M0086861 , "Installation and Initial Start-Up Procedure for G3500 TA Engines" for the procedure.

  5. When the operation is satisfactory, tighten locknut (2) to the torque that is listed in the engine Specifications.

  6. Install the seal and plug (1).

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