Smart Engine Management System (Smart EMS) HMI User Guide {1900, 1901, 1920, 7490, 7606, 7610, 7620, 79D0} Caterpillar

Engine

3512B (S/N: PK21-UP; LN41-UP; 9G51-UP; LE61-UP; 9G81-UP; PPA1-UP; LDE1-UP; PPE1-UP; LDF1-UP; PPF1-UP; PTF1-UP; PTM1-UP; 4AW1-UP)

3512C (S/N: LN51-UP; LD91-UP; LL91-UP; LM91-UP; 9G91-UP; LLA1-UP; LLD1-UP; LDJ1-UP; LDK1-UP; PPL1-UP; PNN1-UP; PFP1-UP; RMS1-UP; LLT1-UP)

3512E (S/N: BZ31-UP)

Introduction

This Special Instruction describes the basic operation of the Cat^® Smart EMS, features, and troubleshooting. Actual screen shots will be used to illustrate specific functions and examples. For information regarding the installation, operation, specifications, and troubleshooting beyond the scope of this manual, see the manuals for the Cat Smart EMS.

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Important Safety Information

Do not perform any procedure in this Special Instruction until you have read this Special Instruction and you understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures also should be observed.

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.

A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Cat cannot anticipate every possible circumstance that might involve a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure that any tool, procedure, work method, or operating technique you use that is not recommended by Cat is safe.

Ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or repair procedures used.

Ground the equipment. Improper grounding will result in electrical current paths that are uncontrolled and unreliable. Uncontrolled electrical circuit paths can result in damage to the equipment. Uncontrolled electrical circuit paths can also cause electrical activity that may degrade the electronics and communications. Ensure that all grounds are secure and free of corrosion.

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Never connect or disconnect the magnet or the generator unless the engine is shut down and the main switch for the generator is in the OFF position. Never handle the leads to the magnet unless the engine is shut down and the main switch at the magnet controller for the generator is in the OFF position. High voltage exists at the generator system when the generator is activated. Failure to follow this procedure may result in personal injury or death.

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Accidental engine starting can cause injury or death to personnel. To prevent accidental engine starting, turn the ignition switch to the OFF position and place a do not operate tag at the ignition switch location.

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Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact the Original Equipment Manufacturer (OEM) or representative for replacement manuals. Proper care is your responsibility.

Before starting this installation, in addition to the normal safety precautions taken whereas performing maintenance on heavy machinery, the following lockout/tagout procedure is recommended:

1. Stop the engine.

2. Place the disconnect switch in the OFF position.
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   Illustration 1	g02324673

3. Place a lockout tag on the disconnect switch.

Electrostatic Discharge Awareness

Smart EMS contains components that are sensitive to Electrostatic Discharge (ESD). An electrostatic charge can damage the control resulting in EMCP 4 breakdown or improper operation.

Take the following precautions while installing/removing/handling the control:

• Handle equipment correctly. Use ESD protective packaging and material handling containers that are antistatic and provide discharge protection and electric field suppression.

• Use protective devices: ESD-protective workstations and/or work surfaces (grounding mat, anti-static wrist strap).

• Keep all plastic items away from the devices. Any plastic items (candy wrappers, foam cups, synthetic carpet, foam cushions) are a potential static drilling module.

• The anti-static bag cannot function as a static dissipating mat.

• DO NOT use an anti-static bag for any other purpose than to enclose a product.

Note: The 120-pin connector (and a 70-pin connector for EMCP 4.4) on the back of the control is the most vulnerable area to ELECTROSTATIC DISCHARGE (ESD). While handling the EMCP 4, attention is required to the back of the control. The control may become damaged or inoperable if care is not taken.

Note: Locking out the drilling module set does not remove voltage on the EMCP 4.4 at the bus voltage sensing leads. Consult the Electrostatic Discharge Association for proper procedure during particular situations .http://www.esda.org

Automatic Starting and Stopping Awareness

All engines connected to Smart EMS must be in AUTO mode on the EMCP 4.4. When an engine is in AUTO mode, the engine can start at any moment. To avoid personal injury, always remain clear of the engine when the engine is in AUTO mode. Placing an engine in STOP mode does not prevent an engine from automatically starting. Always lock out the starting system prior to servicing the engine.

General Information

The Smart EMS is the latest drilling module controller algorithm developed for Land Electric Drilling Rigs. Smart EMS efficiently manages the number of drilling modules required to be online to meet rig power demands throughout the various drilling modes.

Smart EMS uses the proven Electronic Modular Control Panel (EMCP 4.4). The EMCP 4.4 is the latest engine and drilling module controller for use on diesel and gas products. The EMCP 4.4 is a scalable control platform suitable for a wide range of applications, from a single module to the paralleling and load sharing of multiple units. The EMCP 4.4 controls engine starting/stopping, and drilling module paralleling functions including automatic and manual synchronizing, main circuit breaker open/close, dead bus arbitration, load sharing, and load sense/load demand. Voltage regulation is provided by connecting the EMCP 4.4 to the Integrated Voltage Regulator (IVR) Module.

Smart EMS uses 38 cm (15 inch) Human Machine Interface (HMI) panels provide centralized control of the drilling modules from locations such as the drillers cabin and/or power house.

Smart EMS optimizes rig power generation by automatically starting and stopping drilling modules based on overall rig power demand and control parameters. Parameters are configurable for a customers unique operating procedure.

This User Guide is intended to provide the necessary information for correct application and installation of the Smart EMS available for 3512 Land Drilling Engine and drilling modules. The intended audience for this guide includes Cat drilling module system designers, Cat service support personnel, Cat dealers and service technicians, contractors, and customers. Contact the Application Support Center (ASC) for questions related to the Dynamic Gas Blending Kit which are not addressed in this guide.

Applications

Smart EMS has been designed and tested for certain Cat engines and drilling modules for use in land drilling applications. This guide will only cover 3512 land electric drilling engines and drilling modules. The land drilling application is defined as engines, modules, and other products that directly contribute to the drilling of a well.

Smart EMS Network

The Smart EMS is made up of two to eight drilling modules connected to an HMI. Each drilling module has an EMCP 4.4 drilling module control, IVR, and engine ECM. The HMI centralizes viewing of engine/drilling module parameters, manual engine starting and stopping, changing operating profiles, and adding more units. Multiple HMI panels can be installed and connected. If multiple HMI's are being used, one HMI can be installed in the Drillers Cabin and one can be installed in the Power House.

Illustration 2	g06263725

Human Machine Interface (HMI)

Control of Smart EMS is accomplished by accessing the HMI. Important information is available at the top of every screen. The current screen name is displayed in the upper left. The active profile and navigation buttons are displayed in the upper right and will remain regardless of which screen is selected, all other buttons are screen-dependent. The five navigation buttons are:

• Profiles

• LSLD

• Events

• Settings

• Home

"Active Profile" is displayed in the top next to the "Navigation Buttons". There are 4 programmable profiles that have individual set points. These profiles will be discussed in greater detail later in this document. The "Active Profile" is the currently selected range of LSLD settings that have been chosen for the current operation of the drilling rig. An "Active Profile"must be selected on initial startup.

Illustration 3	g06263742
Home Screen

Engine/Drilling Module Overview

Pressing the "Home"button takes you to the "Engine/Drilling Module Overview"screen. Each connected drilling module can be viewed from Engine/Drilling Module Overview. Specific Engine or Drilling Module information is displayed by toggling between "Drilling Module"and "Engine".

Illustration 4	g06264563

Drilling module breaker status is represented by an open switch, closed switch or padlock. The circuit breaker is displayed as open when the drilling module is offline. The circuit breaker is displayed as closed when the drilling module is online. The circuit breaker is displayed as locked with a padlock when the drilling module is incapable of closing to the bus. An active bus will be displayed in green and connected to the circuit breakers while a dead bus will be grayed out. Bus voltage, kW, and load % are displayed in the lower right.

Start and Stop Commands

To change the state of an engine to either "Start In Auto"or "Stop", select an engine by pressing the drilling module image. A new popup window will appear in the lower left-hand corner indicating the drilling module that has been selected, and the "Start In Auto"or "Stop"buttons will be displayed. Either state can be selected by simply pressing the button on the HMI screen.

Illustration 5	g06264865

The currently selected state of the drilling module is displayed in the box directly above the drilling module image. "Auto Mode" means that the current state is "Start In Auto"and "Stopped"means that the current state is "Stop"on the individual drilling module.

"Manual Mode" indicates that the operator has placed the unit in "Run" mode on the EMCP, so the unit will not automatically go off line. "Manual" mode can only be selected by pressing "RUN"on the EMCP panel.

Illustration 6	g06264572

The "Start in Auto" button on the HMI is the same as pressing the "Auto"button on the EMCP panel. When the system determines that the drilling module is needed to provide power for the site, the drilling module will be started automatically and brought on line to share the electrical load. To conserve fuel, the drilling module will automatically be taken off line and shut down if the system determines that the module can share the load between all other drilling modules.

Illustration 7	g06264578

The "Stop" button on the HMI is the same as pressing the "Stop"button on the EMCP panel. If the "Stop" button is pressed while the drilling module is operating, the drilling module will unload, the breaker will open, and the drilling module will go into cool down mode (if enabled). The drilling module will then remain in "Stop" and will not start until the state is changed back to "Start in Auto".

If the "Stop"button is pressed while the drilling module is already shut down and not running, the drilling module will remain in "Stop"and will not start until the state is changed back to "Start in Auto".

If the state on a drilling module is "Stop", the drilling module will not be brought onto the bus, even if the Smart EMS system detects more generators are needed to supply the electrical load.

If the state on the drilling module is "Manual Mode", the "Run"button has been pushed on the EMCP. The drilling module will continue to run and the Smart EMS system will not be able to take the drilling module off line if the drilling module is not needed to support the load. A drilling module in Manual mode is still governed by alarms and shutdowns and may shutdown or go offline if an event is triggered.

System Startup

Upon starting engines equipped with Smart EMS, all available drilling modules (any drilling module placed in AUTO) will start and close to the bus regardless of power demand. Once the LSLD Enable Minimum Delay Time has expired, Smart EMS will enter LSLD and run the appropriate number of engines.

Refer to the "Load Sense Load Demand (LSLD)" section of this document for more information.

Normal Operation

LSLD is the normal mode of operation, adding and dropping engines based on bus load.

When the generators are running, a green bar below the image of the drilling module will be illuminated. When there is power on the main electrical bus, the bus will be colored green. When the breakers are closed, the breakers will be displayed as a solid green bar.

When the breakers are open, and the generators are running, the breakers will be displayed as open and will be black. See Illustration 8for more details.

Illustration 8	g06264810

Once Smart EMS has made a determination on how many generators are needed to support the electrical load, the generators that Smart EMS has determined are not required to maintain the load are taken off the bus, go into cool down (if enabled), and shut down.

If cool down mode is enabled, a flag will be displayed next to the generators that are currently in cool down mode. Refer to Illustration 5 for more information. If a sudden electrical load is detected, or the electrical load increases, a drilling module in cool down mode will be brought back on line. When the electrical load stabilizes, or the load drops, the Smart EMS system will then determine if the drilling module is still needed or if the drilling module can be taken off line.

Once the generators are shut down, the Smart EMS system will continue to monitor the electrical loads. If a sudden electrical load is detected, or the electrical load increases, a drilling module that is in "Auto Mode" will be brought back on line. When the electrical load stabilizes, or the load drops, the Smart EMS system will then determine if the drilling module is still needed or if the drilling module can be taken off line. Smart EMS is continuously monitoring the power demand.

Proactive Add

The Smart EMS system reacts to the current electrical loads in the system. If the operator of the drilling rig anticipates more electrical load and desires more drilling modules to be brought onto the bus to share the load, the "Proactive" button can be used.

Illustration 9	g06264875

The Proactive Add feature can be used to bring one or more drilling modules online as needed. The operator can press the "Proactive" button, which will bring up a window asking how many drilling modules need to be brought on line to share the load. The operator can change the number of drilling modules to be brought on line by using the (+) and (-) buttons on the screen.

The operator has two options from this screen:

• Press the "Close" button to cancel the request.

• Press the "Add Unit(s)" button the start command to the next available drilling module or modules.

If drilling modules are added using the Proactive Add feature, the Smart EMS system will continue monitoring the electrical load. If the electrical load stabilizes, or the load drops, the Smart EMS system will then determine if the drilling module is still needed or if the drilling module can be taken off line.

Bypass

To use the "Bypass"feature, the"Genset Warmup" feature must be enabled in the EMCP Automatic Start/Stop menu.

Certain sites may require that the engines powering the drilling modules warm the engine coolant to operating temperature prior to allowing the circuit breaker to close to the bus. If there is a condition where the operator needs power immediately, and the engine coolant has not reached operating temperature, the operator can "Bypass" the warm up to expedite power to the bus. It is not recommended to use the "Bypass" feature unless the operator requires power immediately.

The "Bypass" button will only be available when the "Cold" indicator is displayed on the drilling module image, which means that the coolant temperature is below the set threshold and/or the drilling module maximum warm up time setting has not been reached.

Illustration 10	g06264992

Alarms

During drilling Module operation, if there is a fault in the drilling module system, the "Alarm"indicator on the right-hand side of the drilling module image will be displayed. This display is to alert the operator that there is a problem with the system so the operator can determine if more generators need to be brought on line, or if service needs to be scheduled. For viewing alarms, see the "Viewing Events" section within this special instruction.

Profiles

On the top of the "Engine/Drilling Module Overview"screen, the current "Active Profile" is displayed. The "Active Profile"is the currently selected range of LSLD settings that have been chosen for the current operation of the drilling rig.

The Smart EMS system can support up to four unique operating profiles for the LSLD system. Each operating profile allows the system to behave more efficiently in each of the different drilling operations.

The default profiles are included in the EMCP software, and can be modified for each individual site. To change the profile settings, contact the Cat authorized dealer is contacted to aid in finding the correct settings for each individual site. The settings can be viewed in the "Settings" screen.

The operator can change the operation profile at any time by pressing the "Profiles" button at the top of the screen. Pressing the "Profiles" button opens a new window that allows the operator to choose between the four operation profiles that are set in the EMCP software.

Illustration 11	g06263775

When the operator chooses a new profile, the settings for that specific profile take effect immediately. The "Active Profile" that is displayed on the "Engine/Drilling Module Overview"screen will change to the operators current selection.

Each profile is different. The electrical load and the time the generators take to come on line and go off line will vary between each of the profiles.

If the operator does not want to change the current profile, the "Close" button can be pressed to cancel the change request.

Load Sense Load Demand (LSLD)

The "LSLD"button allows the operator to see the current electrical load on each drilling module in the system, along with an overall system load on the left-hand side of the screen. The current "Active Profile" setting thresholds are located in the table on the right-hand side of the screen.

Illustration 12	g06263778

Illustration 13	g06263788

Illustration 14	g06263807

During drilling rig operation, the operator can view the LSLD screen to see a graphical representation of the electrical loads on the system.

The load of each drilling module is represented in a range from 0-100%. The bar graph next to each drilling module shows the current load on the drilling module with the load percentage to the right of the bar.

Inside the bar graph, text will be displayed that lets the operator know which units are next to be brought online when the electrical load crosses the Add % threshold, and which units will be dropped off line when the electrical load drops below the Drop % threshold.

"Next to Load" - Next drilling module to come online once the add % threshold is exceeded for the time set in the Add Unit Delay.

"Next to Load +1" - Second drilling module to come on line once the add % threshold is exceeded for time set in the Add Unit Delay.

"Next to Unload" - Next drilling module to come off line once the load goes below the drop % threshold and is maintained for the time set in the Drop Unit Delay.

"Next to Unload +1" - Second drilling module to come off line once the load goes below the drop % threshold and is maintained for the time set in the Drop Unit Delay.

The "Active Power Used" bar graph is a representation of the entire electrical system load based as a percentage of current operating rated power.

The green bar in the middle shows the current percentage load of the electrical system.

The dark blue bar on top is the current "Add Unit %” threshold". This means that if the current load (green bar) is beyond the "Add Unit %"(dark blue bar) for a certain time, the Smart EMS system will bring another drilling module on line to share the load. Refer to Illustration 13 for additional details.

The light blue bar on the bottom is the "Drop Unit %"threshold. This means that if the current load (green bar) is below the "Drop Unit%"(light blue bar) for a certain time, the Smart EMS system will command a drilling module to shut down. Refer to Illustration 14 for additional details.

The "Active Profile Table" displays the threshold settings for the current profile. This table can be viewed to determine system operation in each profile. Each of the parameters listed below are displayed in the table for each active profile:

• Sequence Strategy - How the system determines which unit will be brought on line next. The Sequence Strategy can be based off "Total Operating Hours"or "Priority Number".

• Demand Enable Min Delay - The minimum amount of time the unit must run after the start signal to stabilize the load prior to dropping the units that are not needed to carry the load.

• Add Unit % - The load threshold at which another unit is brought on line to share the load.

• Add Unit Delay- The amount of time the running units load must be above the "Add Unit %" threshold to bring another unit on line to share the load.

• Drop Unit % - The load threshold at which the Smart EMS system gives the signal to drop a unit.

• Drop Unit Delay- The amount of time a running units load must be below the "Drop Unit %" threshold to drop a unit.

• Fast Add Unit % -The load threshold at which another unit is brought on line quicker than normal to share the load.

• Fast Add Unit Delay -The amount of time a running units load must be above the "Fast Add Unit %" threshold to bring another unit on line quicker than normal to share the load.

• Redundant Units- The number of redundant units that are on line sharing the load.

• Engine Hour Balance- The desired operating hours offset from the EMCP "Total Operating Hours"to change priority of bringing a unit on line to share the load.

• Transient Add/Drop Unit Threshold - The number of times the load on a running unit must go above the "Transient Load Add Unit %" threshold within the time window defined by the "Transient Add/DropTimer" to bring another unit on line or to drop a unit.

• Transient Add/Drop Timer -The time window when the transient load threshold is exceeded to bring another unit on line or to drop a unit.

• Transient Add Unit % Threshold -The load threshold at which the system will bring on another unit when the count and timer thresholds have been met.

• Transient Drop Unit % Threshold -The load threshold at which the system will drop a unit if the other conditions are not met. Load must remain below the threshold and must not exceed the load threshold in the time duration to drop a unit.

The Transient Add Feature works by detecting load spikes that may require more generators to come on line to support the additional electrical loads.

For example, in the LSLD screen, the Transient Add/Drop parameters are set to the following:

Using the settings in Table 1, if there are four load spikes above 70% in a 2 minute window, the Smart EMS system will bring another drilling module on line.

If there are less than 4 load spikes in the 2 minute window, and the total "Active Power Used" remains less than 30%, the Smart EMS system will drop a drilling module to maintain peak operating performance.

Note: When the Transient Add feature is activated, the "Transient Drop Unit % Threshold"will override the "Drop Unit %"if it is lower.

For instance, 40% "Drop Unit" % and 30% "Transient Drop Unit % Threshold" are set in the current profile, once a drilling module is added, Smart EMS will not drop a drilling module off line until the load goes below the 30% threshold for the "Transient Add/Drop Timer"time setting. Once the drilling module drops off line, the normal settings are resumed.

LSLD History & Add Drop

The "History & Add Drop"button is located in the lower left-hand corner of the LSLD screen.

The "History & Add Drop"button can be pressed to show a graphical representation of the drilling modules coming on line and going off line (left-hand side) and a graphical representation of the total bus load (right-hand side) over the past 10 minutes.

Illustration 15	g06264037

On the left-hand pane, each drilling module is represented by a color. In Illustration 15 you can see that drilling module two has been on line for the last 10 minutes, but generators one and three have both cycled ON and OFF in relation to the electrical load that is displayed on the right-hand side of the screen.

Events

The "Events"screen can be accessed from the menu at the top of the HMI screen. The "Events" screen is designed to let the operator see the diagnostics and events that are both active and logged on each engine and drilling module in the system.

Illustration 16	g06264052

By pressing the buttons at the bottom of the screen, the operator can view information specific to each part of the system.

• The "Select Genset Module" button allows the operator to choose between each of the generators that are currently connected in the system.

• The "Selected Module"button allows the operator to choose between the Engine and the "Genset"diagnostic and event codes.

• The "Selected Mode"button allows the operator to choose between "Active"and "Inactive"faults in the system.

The events are displayed by showing the most recent at the top, and the oldest at the bottom. If there are more events than can be displayed on the HMI, the white arrow will appear to allow the operator to scroll down to see more events. Once the operator scrolls down, a white arrow will appear at the top of the screen to scroll back to the top of the list.

All the events that are displayed on this screen can also be viewed on the EMCP 4.4 panel. The events will be displayed in the same order on the HMI as they are displayed on the EMCP panel.

Settings

The "Settings" button allows the operator to change settings related to the HMI and to the Smart EMS system.

Display Options

When the "Settings" button is pressed, the "Display Options" screen is displayed. This screen shows the current HMI software information and allows the operator to change the brightness level on the display.

The other options on this screen are locked out until a Technician Login is completed.

Illustration 17	g06264368

Technician Login

The "Technician Login" allows the operator or the technician to log in to the system to change the settings for the HMI, or the settings for LSLD on the EMCPs. When the settings for LSLD are changed, the new settings are immediately sent to the EMCP’s to take effect.

To login as a technician, press the "Technician Login" button. A new window will appear. Select "Technician" from the drop-down menu, and enter the password. The default password for the HMI is 12345.

Whenever the settings have been changed to meet the site needs, the "Technician Logout" button must be selected to lock the screens so that the values cannot be changed again.

Illustration 18	g06264412

Once the "Technician Login"has been completed, the user will have access to change the settings in the HMI and on the EMCPs within the Smart EMS system.

Illustration 19	g06264428

The following options are available from the HMI "Display Options"screen:

• Display IP Settings–Allows the technician to change the IP address for the HMI display.

• EMCP Settings–Allows the technician to change the advanced IP settings. Normally only IP address settings are required. The "Genset Settings"button is recommended for IP address configuration.

• Set Date & Time –Allows the technician to set the date and time that is used.

• Import Settings – When a USB or SD storage device is inserted into the back left of the HMI, and this button is pressed, settings from a previous HMI setup are imported and written to the HMI.

• Export Settings – When a USB or SD storage device is inserted into the back left of the HMI, and this button is pressed, settings from the HMI setup are exported onto the USB storage device.

• Drilling Module Settings–Allows the technician to configure the total number of generators in the system and respective IP addresses for each EMCP so the HMI can communicate to each drilling module.

• Restart HMI – When this button is pressed, the HMI will perform a forced restart.

Application Options

Illustration 20	g06264453

The "App Options"screen shows the software part number for each drilling module. The other options included on this page that are available only once the technician is logged in are:

• Selection Time Out – Sets the time duration of a selection on the HMI screens before the selection is canceled.

• Initialize Controllers – When this button is pressed, the HMI will reload the engine serial numbers and software part numbers from each drilling module in the system.

• Enable Drilling Cabin Mode – Changes the mode between the "Drilling Cabin Mode"and "VFD Mode". When in "VFD Mode"the operator can change the settings for each LSLD profile. When in"Drilling Cabin Mode"none of the LSLD settings can be changed.

• English Units – Sets the units displayed to the operator as either English or Metric Units.

• Debug Log– Can be used by a service technician to download a file to aid in the troubleshooting of the HMI panel. To download a Debug Log, a USB or SD storage device must be inserted into the left rear side of the HMI panel.

EMCP Info

The "EMCP Info" button displays the software information related to each individual EMCP.

Illustration 21	g06264485

Whenever the settings have been changed to meet the site needs, the "Technician Logout" button must be clicked to lock the screens so that the values cannot be changed again.

Flashing The HMI

The HMI software is available on SIS Web. Always get the most recent software flash files from SIS Web when flashing the HMI.

Follow the steps below to flash the HMI with the most recent software:

1. Download the most recent flash file onto a USB storage device to the root directory.

2. Access the back of the HMI panel by removing the panel from the enclosure or mounting location.

3. Insert the USB storage device into one of the USB ports on the HMI.

4. Navigate to the “Settings” screen and perform a Technician Login.

5. Press the "Export Settings" button to send the current configuration to the USB storage device.

6. Navigate back to "Display Options"and select "Restart HMI".

7. When the HMI powers on and detects the flash file on the USB storage device, a popup will appear. Click the "Yes"button to upload the new flash file into the HMI.

8. When the HMI powers ON, navigate to the "Settings"screen and perform a Technician Login.

9. Reinstall the HMI back into the panel or mounting location.

Troubleshooting

This section will cover the troubleshooting procedures for the HMI on the Smart EMS system. For additional information related to troubleshooting, refer to the appropriate EMCP documentation (UENR1210 Troubleshooting) or the appropriate drilling module troubleshooting information.