3516E Generator Set Engines Caterpillar

Cylinder Head

Usage:

3516E JD7

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Illustration 1	g06195220

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Table 1
Item	Qty	Part	Specification Description
1	2	480-7205 Valve Seat	During installation, shrunk the valve seat insert with reduced temperature (Reference temperature : −60° C (−76° F)) and press the insert into the cylinder heads counterbore.
2	2	456-0411 Valve Seat	During installation, shrunk the valve seat insert with reduced temperature (Reference temperature : −60° C (−76° F)) and press the insert into the cylinder heads counterbore.
3	7	3B-0623 Cup Plug	Apply Loctite 540 to the bores for the cup plugs prior to the installation.
4	3	3B-0645 Cup Plug	Apply Loctite 540 to the bores for the cup plugs prior to the installation.
E	-	-	Installation depth for cup plug is 9.0 ± 0.5 mm (0.35 ± 0.02 inch).
F	-	-	Installation depth for cup plug is 1.0 ± 0.5 mm (0.04 ± 0.02 inch).

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Illustration 2	g06195231

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Table 2
Bolt Tightening Procedure in the 416-8282 Block Spacer Gp
Item	Qty	Part	Specification Description
5	6	448-3955 Cylinder Head Fastener Gp	Use the following procedure to tighten the bolts for the cylinder head as shown in Illustration 2. 1. Before assembly, apply clean engine oil to the bolt threads. 2. Tighten bolt 1 through 8 in the numerical sequence to 30 ± 5 N·m (22 ± 4 lb ft). 3. Again, retighten bolts 1 through 8 in the numerical sequence to 100 ± 15 N·m (74 ± 11 lb ft). 4. Again, retighten bolts 1 through 8 in the numerical sequence to 450 ± 15 N·m (330 ± 11 lb ft). 5. Loosen bolts 1 through 8 in the numerical sequence to an angle of 180 ± 5 degrees. 6. Tighten bolts 1 through 8 in the numerical sequence to 180 ± 15 N·m (133 ± 11 lb ft). 7. Again, retighten bolts 1 through 8 in the numerical sequence to 180 ± 15 N·m (133 ± 11 lb ft) and turn an extra angle of 180 ± 5 degrees. Note: Tighten bolts (7) only after bolts 1 through 8 have been given the final torque. 8. Tighten bolts (7) to 55 ± 10 N·m (40 ± 7 lb ft).
6	2	448-3958 Cylinder Head Fastener Gp
7	2	5B-0213 Bolt

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