Selective Catalytic Reduction Retrofit Aftertreatment - Airless Dosing Caterpillar


SCR Catalyst Inlet Pressure Is High

Usage:

SCR PF3
Use this procedure to troubleshoot a high Selective Catalyst Reduction (SCR) catalyst inlet pressure. Also, use this procedure if the following event code is active or logged.

Table 1
J1939 Code and Description  CDL Code and Description  Comments 
6797-15
Aftertreatment #1 SCR Intake Absolute Pressure : High - moderate severity (2) 
E1476 (1)
High Aftertreatment #1 SCR Catalyst Intake Pressure 
The Selective Catalyst Reduction (SCR) Catalyst Intake Pressure is above the normal operating range for aftertreatment bank #1. 

Probable Causes

  • Codes

  • Exhaust system

  • Deposits or buildup

Recommended Actions

Table 2
Troubleshooting Test Steps  Values  Results 

1. Check for Codes

A. Turn the DC breaker to the ON position.

B. Connect Cat® Electronic Technician (ET) to the service tool Connector.

C. Look for active codes that are associated.
 

Codes 

Result: An associated code is active.

Repair: Troubleshoot any engine/aftertreatment associated codes before continuing with this test.

Result: A code is active or logged.

Proceed to Test Step 2.
 

2. Inspect the Exhaust System

A. Turn the DC breaker to the OFF position.

B. Visually inspect the exhaust system for damage to the turbocharger out to tailpipe out, pressure lines and harness.
 

Exhaust System 

Result: The exhaust system is OK.

Proceed to Test Step 3.

Result: The exhaust system is NOT OK.

Repair: Repair or replace damaged exhaust components. Reference Disassembly and Assembly Manual.

If the problem is not resolved, proceed to Test Step 3.
 

3. Run Manual Thermal Management

A. Refer to the Operation Maintenance Manual, Engine Operation - Hydrocarbon Release procedure to perform the thermal management procedure.

B. Check for active high SCR pressure codes.
 

Thermal Management Procedure 

Result: There were no active high SCR codes.

Repair complete. Return to Service.

Result: There were active high SCR pressure codes.

Proceed to Step 4.
 

4. Inspect the SCR Catalyst and Mixing Tube

A. Turn the DC breaker to the OFF position.

B. Inspect the face of the SCR catalyst, partial flow filter, and the mixing tube with a borescope for the following:

- Oil
- Fuel
- Urea deposits
 

Deposits or Buildup
 

Result: The SCR catalyst is OK.

Proceed to Step 5.

Result: Inspect mixer in mixing tube for deposits. If deposits are identified, remove mixing tube and remove deposits with clean water (not sea water) and brush.

Proceed to Test Step 5.

Result: The SCR catalyst face has oil fuel, or soot buildup.

Repair:

For oil, refer to your Engine Troubleshooting related to "Exhaust System Contains Oil" for additional information.

For fuel, refer to your Engine Troubleshooting related to Troubleshooting "Exhaust System Contains Fuel" for additional information.

Verify that the repair eliminated the problem.
 

5. Run Manual Thermal Management

A. After procedure is complete, allow the engine to run for 30 minutes at greater than 50% load.

B. Check for active high SCR pressure codes.

C. Run the Aftertreatment System Functional Test (ASFT).
 

Thermal Management Procedure 

Result: There were no active high SCR codes.

Repair complete. Return to Service.
 

If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).

Caterpillar Information System:

C280-16 Marine Propulsion Engine Sensor Signal (Analog, Active) - Test
XGC1900 Generator Sets Model View Illustrations
C27 and C32 Engine for MD6250 and MD6310 Drill Engine Misfires, Runs Rough or Is Unstable
Selective Catalytic Reduction Retrofit Aftertreatment - Airless Dosing DEF Tank Temperature Is Low
C32 Tier 4 Final Marine Commercial Engines Crankcase Pressure Is High
Selective Catalytic Reduction Retrofit Aftertreatment - Airless Dosing DEF Tank Temperature Is High
Selective Catalytic Reduction Retrofit Aftertreatment - Airless Dosing DEF Tank Level Is High
XGC1900 Generator Sets Coolant Level - Check
3512E Land Electric Drive Engine Valve Lash - Check
320GC, 320 and 323 Excavators Machine Systems Bucket Linkage Bearings and Seals - Remove and Install
320GC, 320 and 323 Excavators Machine Systems Swing Gear and Bearing - Install
New Software is Used for Certain G3516 Engines {7620, 775E} New Software is Used for Certain G3516 Engines {7620, 775E}
Selective Catalytic Reduction Retrofit Aftertreatment - Airless Dosing SCR Catalyst Inlet Pressure Is Low
3516E Generator Set Engines Cylinder Head
3516B Generator Set Engines with Dynamic Gas Blending Gas Substitution Percentage Is Low
3516B Generator Set Engines with Dynamic Gas Blending Air Shutoff - Test - No Codes
The Hour Meter On Certain Telehandlers, Industrial Engines,and Paving Compactorswith the C3.4B Engine Cannot Be Changed Using Caterpillar Electronic Technician Service Tool {7451} The Hour Meter On Certain Telehandlers, Industrial Engines,and Paving Compactorswith the C3.4B Engine Cannot Be Changed Using Caterpillar Electronic Technician Service Tool {7451}
3500 Generator Sets with Dynamic Gas Blending Overhaul (Top End)
3516B Generator Set Engines with Dynamic Gas Blending Fuel Pressure - Diesel System
Replacement Solenoid Valves May Fail on Certain Transmissions {3073, 3167, 3174, 5479, 7499} Replacement Solenoid Valves May Fail on Certain Transmissions {3073, 3167, 3174, 5479, 7499}
797F and 797F XQ Off-Highway Trucks Machine Systems Steering Cylinder - Remove and Install - If Equipped with Special Nuts
3500 Generator Sets with Dynamic Gas Blending Maintenance Recommendations
320GC, 320 and 323 Excavators Machine Systems Stick - Remove and Install
3500 Generator Sets with Dynamic Gas Blending Configuration Parameters
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.