793F and 797F Off-Highway Trucks Braking System Caterpillar


Service Brake Pressure Is High

Usage:

793F D3T
问题:行车制动器和减速器驱动压力超出技术规格

表 1
可能的部件根源     非部件根源     如何诊断     修正措施    
制动泵进口未正确卡紧     系统内有空气     包括踏板的排气系统和测量压力     如果进口管路卡箍不正确,维修卡箍和排气系统。    
分流器阀(前/后行车制动器)     污染
调整不当    
单独接合减速器和行车制动器,测量制动器组处的制动器应用压力,所有四个压力应都在公差范围内。 压力应降到 103 kPa(15 psi)以下。 如果减速器和行车制动器踏板都超出公差,更换继电器阀。 松紧调节器处的压力应比制动踏板先导压力低 240 +/- 35 kPa(35 +/- 5 psi)。 如果继电器阀上的弹簧偏置量过低,制动器压力将偏高。 (如果安装了 XLP 机组,则前制动器松紧调节器压力将低于制动踏板压力 193 +/- 35 kPa。)     用新 ARC 电磁阀进行维修。 制动器踏板阀规格(6500 至 6900kPa 稳态最大压力)    
制动踏板阀     污染     执行制动系统压力检查。 制动踏板先导压力必须符合技术规格。 如果压力超出规格,排放制动系统(包括踏板)。     用新踏板阀进行维修。 确保机油为 ISO 18/15 或更高等级。    
电磁阀(自动减速器控制)     污染     单独接合减速器和行车制动器,测量制动器组处的制动器应用压力,所有四个压力应都在公差范围内。 压力应降到 103 kPa(15 psi)以下。 如果只有减速器阀超出公差,确定电流和上游电气系统。 如果踏板先导压力和继电器弹簧偏置量正确,但是带手动减速器的制动器压力和/或 ARC 压力不正确,则前或后 ARC 电磁阀可能存在问题。     用新 ARC 电磁阀进行维修。 确保机油为 ISO 18/15 或更高等级。    
松紧调节器卡住 / 卡死     污染     仅限于流过松紧调节器中的补偿活塞的机油。 制动器压力可能在 2-8 秒内偏高或不稳定。     更换有故障的松紧调节器    

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