1991/05/01 Caterpillar


Replacing A 3176 (2YG) Truck Engine With A 1991 3176 (7LG) Truck Engine

Usage:


Installation of a 1991 3176...7LG Truck Engine into a chassis wired for a 3176 ...2YG Truck Engine requires an adapter wiring harness. If the engine is equipped with a Jake Brake ®, a solid state relay control is also required.

A 4P5880 Adapter Wiring Harness adapts the 40-pin Deutsch connector on the 1991 engine to the two 9-pin Deutsch connectors on the OEM wire harness. Once installed, the adapter wiring harness must be secured using tie straps.

NOTE: A 4P5881 Adapter Wiring Harness is also available for installation of a 3176 ...2YG engine into a chassis wired for a 3176...7LG engine.

If the engine is equipped with a Jake Brake, the 2YG pulse width modulated (PWM) Jacobs electronic control must be replaced with a solid state relay control. The 1991 7LG Electronic Control Module (ECM) supplies a 12V signal to apply the Jake Brake instead of the 2YG PWM signal. All components necessary for installation are included in Jacobs part number 017596 Solid State Relay Group (if equipped with an Anti-lock Braking System use a 017597 Solid State Relay Group). The 017596 Solid State Relay Group consists of the parts listed in the chart.

If equipped with a Jacobs Dash Module (touch control) the entire 017596 Solid State Relay Group is required. However, if already equipped with manual dash control switches, the necessary components can be purchased separately (see chart). Refer to the illustration for the solid state relay control wiring diagram. Use of the Jacobs color coded wiring harnesses will ease installation. If necessary, reference Jacobs part number 015851D "Installation Manual for Models C317 and 317A Engine Brakes " for detailed installation instructions.

NOTE: Correct grounding is important. If the Jacobs control ground is questionable, run the green ground wire directly to the engine cylinder head ground stud.


C-317A Wiring Diagram.

Caterpillar Information System:

1991/05/01 Component Changes For 1991 Model 3176 (7LG, 43Z) Engines{1052,1087,1119,1215,1290,1292,1304,1361,1362,1378,1408,1901,1902,1912}
1991/04/01 Simplified Battery Test Procedure SEHS7633-02 And Battery Test Sheet SEHS9326 Available
1991/04/01 Correct Position Of Lockwashers For Electrical Components With Screw Terminals
1991/04/01 New Performance Category For Engine Crankcase Oil
1991/04/01 Procedure For Applying 1U8846 Gasket Maker
1991/04/01 Two Different Air Inlet Heater Control Modules Available
1991/04/01 New Shaft Bracket And Oil Supply Plug Used In Rocker Valve Shaft Assembly
1991/04/01 New Diagnostic Code 28 "Check Throttle Sensor Adjustment " Is On 1991 Engines
1991/04/01 Fuel Injection Pump Bushing Torque Increased
1991/03/01 List of Service Publications{0374,0375}
1991/03/01 1U5269 Mirror Tube Used With 1U5268 Borescope May Become Scratched{0777}
1991/03/01 New Caterpillar Truck Engine Parts And Service Directory Available For U.S. & Canada{0375,0354,0370}
1991/05/01 Inlet Air Temperature Sensor Added And Fuel Pressure Sensor Removed From Engine Control System
1991/05/01 Undersized Crankshaft And Bearings Available For 3176 Truck Engines
1991/05/01 Procedure To Retain Oil Pump When The Cylinder Block Pump Mounting Pad Is Broken
1991/05/01 New Drain Plug And O-ring Seal Used In Oil Pan Groups
1991/05/01 Smaller Connecting Rod Bolt Used In 4W6425 Air Compressor; Use Correct Torque
1991/05/01 Larger O-ring Seal Available For Oil Supply Port In Governor Housing
1991/05/01 Oversize Main Bearings Used In Remanufactured Engines Are Also Available For Parts Service
1991/06/01 Personality Modules For 1991
1991/06/01 New Seal And Improved Plate Eliminate Leaks In Brakesaver Water Lines Group
1991/06/01 1,1,1-Trichloroethane May Damage Deutsch C-E Electrical Connectors
1991/06/01 Maintenance Wall Chart Available For 3406B Truck Engines
1991/06/01 List Of Service Publications
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