436-1749 Major Engine Overhaul Foundational Kit for 3412C Marine Engines{1000} Caterpillar


436-1749 Major Engine Overhaul Foundational Kit for 3412C Marine Engines{1000}

Usage:

3412C 4BZ
Engine:
3412C (S/N: 1EZ1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: This kit does not contain rod bearings, main bearings, and thrust plates.

Note: For assistance with technical questions, contact your local Cat dealer.

Note: For more information, visit us at catmarinesupport.com.

Note: For access to our website you can scan the QR code below with a QR enabled device.




Illustration 1g03319969

Reference Material

Table 1
Engine Model     Engine Arrangement     Engine Serial Number Range     Parts Book Media     Disassembly and Assembly Media    
3412C PEEC     148-3588     S/N:1EZ4389-UP     SEBP2785     RENR1389    
148-3596

Note: For ordering reference material contact your local Cat dealer.

3412C 436-1749 Major Overhaul Kit Consist

Table 2
436-1749 Major Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
219-6544     After Cooler and Lines Gasket Kit     1    
234-1630     Rear Structure Gasket Kit     1    
419-5748     Single Cylinder Head Gasket Kit     2    
419-7318     Central and Lower Structure Gasket Kit     1    
420-2031     Fuel System Gasket Kit     1    
420-6429     Front Structure Gasket Kit     1    
420-8545     Oil Cooler and Lines Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0749     Fuel Filter     2    
1R-1808     Engine Oil Filter     2    
2B-2695     Bolt     4    
2K-4973     Locknut     1    
2N-2765     High Temperature Bolt     16    
2N-2766     Locknut     24    
2N-8109     Clamp     2    
2S-2760     Spring     1    
3B-1915     Bolt     2    
3G-2292     Locking Bolt     5    
3J-7354     O-Ring Seal     1    
4M-1336     Ferrule     1    
4N-0342     Plate     1    
4N-0685     Bushing     5    
4N-0932     Cup Plug     2    
4N-4668     Breather As     1    
4N-6658     Bushing     2    
4N-8150     Spring     2    
5H-8985     Spring Pin     1    
5L-9316     Clamp     4    
5M-2894     Hard Washer     27    
6M-7476     Elbow     2    
6N-0977     Bushing     1    
6N-1027     Thrust Plate     1    
7E-4369     Exhaust Seal As     3    
7N-2443     Thrust Washer     1    
7W-6492     Pipe Plug     2    
7X-7731     Pipe Plug     1    
8K-6686     Flared Elbow     1    
8T-6757     Pipe Plug     5    
8T-6761     Pipe Plug     1    
8T-6763     Pipe Plug     4    
8T-6764     Pipe Plug     1    
9M-2564     Tube Clamp     2    
9X-7371     O-Ring Seal     1    
106-1792     Taperlock Stud     24    
110-6171     Clamp     1    
110-6172     Clamp     1    
111-2721     Felt Plug     1    
112-9217     Thrust Plate     1    
248-5513     Temperature Regulator     2    
305-6843     Guide Spring     24    
343-8888     Gasket     1    
392-9208     Valve Plunger     2    

Note: For assistance or technical questions contact your local Cat dealer.

Note: Refer to Illustration 2 for location of gasket kits.

3412C Engine Gasket Kit Locations




Illustration 2g03383740

(1) Aftercooler and Lines ( 219-6544 Gasket Kit )

(2) Rear structure ( 234-1630 Gasket Kit )

(3) Single Cylinder Head ( 419-5748 Gasket Kit )

(4) Central and Lower ( 419-7318 Gasket Kit )

(5) Fuel System ( 420-2031 Gasket Kit )

(6) Front Structure ( 420-6429 Gasket Kit )

(7) Oil Cooler and Lines ( 420-8545 Gasket Kit )

Gasket Kit Consists

Aftercooler and Lines (219-6544 Gasket Kit)

Table 3
219-6544 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
3J-7354     O-Ring Seal     1    
4J-0522     O-Ring Seal     1    
4N-2564     Gasket     1    
4N-4307     Gasket     1    
4N-8628     Gasket     1    
7C-0307     Gasket     1    
109-0076     O-Ring Seal     6    
112-3258     O-Ring Seal     3    
112-3259     O-Ring Seal     2    
112-8186     O-Ring Seal     2    
245-8342     Gasket     2    

Refer to Illustration 2.

Rear Structure (234-1630 Gasket Kit)

Table 4
234-1630 Gasket Kit (Rear Structure)    
Part Number     Part name     Qty    
1S-4810     Oil Drain Gasket     2    
1S-6595     Oil Supply Gasket     2    
2A-1162     Gasket     4    
2M-5446     Gasket     1    
4H-7869     Gasket     1    
4H-9541     Gasket     1    
4N-0933     Gasket     2    
4W-6382     Gasket     1    
5F-3144     O-Ring Seal     2    
6V-5101     O-Ring Seal     1    
7N-7559     Gasket     1    
7W-5648     Gasket     2    
8N-3887     Gasket     1    
9L-6924     Gasket     1    
9Y-6089     Gasket     2    
112-3540     O-Ring Seal     2    
114-2687     O-Ring Seal     3    
114-4427     O-Ring Seal     1    
142-5868     Crankshaft Seal     1    
161-7293     Cylinder Gasket     1    
226-4753     Gasket     1    

Refer to Illustration 2.

Single Cylinder Head (419-5748 Gasket Kit)

Table 5
419-5748 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
1J-9671     O-Ring Seal     1    
1S-4295     Gasket     2    
3E-6772     Seal     24    
3J-7354     O-Ring Seal     1    
3K-0360     O-Ring Seal     1    
3S-9643     Lip Type Seal     2    
4F-7390     O-Ring Seal     1    
4N-1156     Regulator Cover Gasket     1    
4N-4307     Gasket     1    
4N-6295     Return Sleeve     1    
5K-1770     O-Ring Seal     2    
5P-5678     Seal     7M    
5P-7530     O-Ring Seal     2    
5P-8119     O-Ring Seal     6    
5P-8356     O-Ring Seal     2    
6V-3831     O-Ring Seal     1    
6V-3917     O-Ring Seal     8    
6V-5103     O-Ring Seal     2    
6V-6353     O-Ring Seal     1    
7C-0307     Gasket     3    
7L-4774     O-Ring Seal     6    
7M-7273     Gasket     2    
8L-2779     O-Ring Seal     6    
9L-6924     Gasket     2    
109-0072     O-Ring Seal     2    
109-0076     O-Ring Seal     1    
112-3258     O-Ring Seal     2    
112-3540     O-Ring Seal     2    
114-4427     O-Ring Seal     2    
123-3292     Gasket     6    
129-9452     Exhaust Manifold Gasket     6    
198-6068     Integral Seal     2    
214-7568     O-Ring Seal     1    
225-3099     Cylinder Head Gasket     1    
225-3101     Plate Gasket     1    
226-4753     Gasket     1    
272-2583     O-Ring Seal     4    

Refer to Illustration 2.

Central and Lower (419-7318 Gasket Kit)

Table 6
419-7318 Gasket Kit (Central and Lower Structure)    
Part Number     Part Name     Qty    
3P-0650     O-Ring Seal     3    
5P-8068     O-Ring Seal     1    
6V-5048     O-Ring Seal     3    
7C-0307     Gasket     2    
8C-3445     Dust Cap     1    
8J-4351     O-Ring Seal     1    
109-0078     O-Ring Seal     1    
112-3540     O-Ring Seal     2    
114-4427     O-Ring Seal     4    
118-5068     O-Ring Seal     1    
165-6170     Plug     3    
214-7568     O-Ring Seal     1    
234-8937     Integral Seal     1    
239-5572     Integral Seal     1    
343-8888     Gasket     2    
353-1648     Oil Pan Gasket     1    

Refer to Illustration 2.

Fuel System (420-2031Gasket Kit)

Table 7
420-2031 Gasket Kit (Fuel System)    
Part Number     Part Name     Qty    
1H-1023     O-Ring Seal     1    
1J-9671     O-Ring Seal     1    
1P-0436     Gasket     1    
1S-0004     O-Ring Seal     2    
2D-6392     O-Ring Seal     1    
2H-3931     O-Ring Seal     1    
3J-7354     O-Ring Seal     5    
3K-0360     O-Ring Seal     1    
4J-7533     O-Ring Seal     2    
4P-7883     Fuel Pump Housing Gasket     1    
4P-7886     Gasket     1    
5P-8119     O-Ring Seal     12    
6I-0972     Gasket     1    
6N-2508     Gasket     1    
6V-1903     O-Ring Seal     1    
6V-5029     Lip Type Seal     1    
7F-8607     O-Ring Seal     1    
7J-0204     O-Ring Seal     5    
7L-4774     O-Ring Seal     1    
8C-0624     O-Ring Seal     1    
8L-2779     O-Ring Seal     8    
8L-2786     O-Ring Seal     4    
8T-9527     O-Ring Seal     1    
9Y-6042     Oil Pump Gasket     1    
9Y-6087     Gallery Gasket     2    
005-8593     O-Ring Seal     1    
108-4420     Gasket     1    
123-3292     Gasket     1    
131-3719     O-Ring Seal     12    
214-7568     O-Ring Seal     12    

Refer to Illustration 2.

Front Structure (420-6429 Gasket Kit)

Table 8
420-6429 Gasket Kit (Front Structure)    
Part Number     Part Name     Qty    
4N-1946     Gasket     1    
5F-3144     O-Ring Seal     1    
5S-2106     Lip Type Seal     1    
6N-2508     Gasket     1    
6V-5048     O-Ring Seal     2    
7C-0307     Gasket     3    
8T-9527     O-Ring Seal     1    
9F-4446     O-Ring Seal     1    
9X-7371     O-Ring Seal     1    
109-0072     O-Ring Seal     2    
109-0073     O-Ring Seal     1    
109-0076     O-Ring Seal     1    
112-1579     O-Ring Seal     1    
112-1580     O-Ring Seal     1    
142-5867     Crankshaft Seal     1    
166-9145     Cylinder Block Gasket     1    
193-9155     Gasket     1    
214-7568     O-Ring Seal     1    
234-8937     Integral Seal     1    
239-5571     Integral Seal     1    

Refer to Illustration 2.

Oil Cooler and Lines (420-8545 Gasket Kit)

Table 9
420-8545 Gasket Kit (Oil Cooler and Lines)    
Part Name     Part Number     Qty    
3P-0650     O-Ring Seal     3    
4N-0865     Gasket     1    
4N-1156     Regulator Cover Gasket     4    
4N-1946     Gasket     1    
4N-2199     Gasket     1    
4P-8881     Gasket     1    
5P-8068     O-Ring Seal     1    
6V-5048     O-Ring Seal     1    
7C-0307     Gasket     2    
8S-5543     Gasket     1    
109-0072     O-Ring Seal     8    
109-0074     O-Ring Seal     1    
109-0077     O-Ring Seal     2    
234-8937     Integral Seal     1    
343-8888     Gasket     2    

Refer to Illustration 2.

Caterpillar Information System:

C7.1 Industrial Engine Coolant (ELC) - Change
G3516H and G3520H Generator Set Engines Water Lines
G3516H and G3520H Generator Set Engines Water Lines
C7.1 Industrial Engine Coolant (Commercial Heavy-Duty) - Change
C1.5 and C2.2 Engines for Caterpillar Built Machines Air in Fuel - Test
G3516H and G3520H Generator Set Engines Engine Oil Pan
G3516H and G3520H Generator Set Engines Water Temperature Regulator
G3516H and G3520H Generator Set Engines Exhaust Manifold
G3516H and G3520H Generator Set Engines Camshaft
C27 and C32 Tier 4 Final Marine Engines Vibration Damper and Pulley
2013/04/02 New Liquid Level Sensor Gp Is Now Used as Service Replacement on Certain Cat Products {1263, 7422}
C32 Marine Engines Fuel Filter
C27 and C32 Generator Sets Generator Operation
2013/04/25 Improved Coolant Gasket Used on Certain 3500 and G3500 Engines {1353, 1380, 7555}
G3516H and G3520H Generator Set Engines Valve Mechanism
G3516H and G3520H Generator Set Engines Accessory Drive
G3516H and G3520H Generator Set Engines Flexible Coupling
C7.1 Industrial Engine Engine Oil and Filter - Change
G3516H and G3520H Generator Set Engines Camshaft Bearing Position
436-1678 Major Engine Overhaul Foundational Kit for 3412C Marine Engines{1000} 436-1678 Major Engine Overhaul Foundational Kit for 3412C Marine Engines{1000}
436-3145 Major Engine Overhaul Foundational Kit for 3412C Marine Engines{1000} 436-3145 Major Engine Overhaul Foundational Kit for 3412C Marine Engines{1000}
C27 and C32 Generator Sets Refill Capacities
2013/03/05 A New Procedure Is Now Used When Installing The Auxiliary Sea Water Pump On Certain C32 Generator Sets and Certain C32 Marine Engines. {1371}
C175-16 Locomotive Engine Water Pump - Disassemble
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.