2012/11/09 Caterpillar


New Jacket Water Heater System Components are Used on Certain G3412 Engines {1383}

Usage:

G3412 GNA
Engine:
G3412 (S/N: GNA1-UP; KAP1-UP)

Description of Change: The following improvements make the jacket water heater groups more robust:

  • The new jacket water heater pumps utilize an o-ring face connection. The improved connection at the pump reduces the risk for jacket water leaks.

  • Increased flow of the jacket water heater pump.

  • The new thermostats used in the improved system have fixed operating temperatures. The former thermostats were adjustable. Fixed thermostats are more durable than the adjustable thermostats.

  • The wattage rating of the new heating element is increased.

  • The size of the control box has been increased to provide more area for components and connections.

  • The control box contactor design is more robust than the previous design.

  • The control box is now mounted on vibration isolators to reduce damage to the control box components.

  • The hose groups have been rerouted to improve flow.

Adaptable To: The improved parts listed below are adaptable back to first production of the serial numbers listed above.

The improvements are effective with the following serial numbers:

  • GNA00124

  • KAP00990




Illustration 1g03250317

(1) O-ring face fitting

(2) Vibration isolators

Table 1
Application     New Part No.     Former Part No.    
50Hz     415-4261 Jacket Water Heater Gp     171-6841 Electrical Connection Gp    
397-2114 Contactor Gp 184-7031 Contactor Gp    
397-2118 Electrical Connection Gp -    
375-4744 Jacket Water Heater Gp 213-8059 Jacket Water Heater Gp    
240-8850 Jacket Water Heater Gp
60Hz     415-4261 Jacket Water Heater Gp     171-6841 Electrical Connection Gp    
397-2114 Contactor Gp 184-7031 Contactor Gp    
397-2118 Electrical Connection Gp -    
375-2566 Jacket Water Heater Gp 213-8059 Jacket Water Heater Gp    
240-8850 Jacket Water Heater Gp

Table 2
415-4261 Jacket Water Heater Gp    
Qty     Part Number    
1     6N-1782 Cover    
2     112-4036 Shutoff Valve Assembly    
2     166-0900 Bracket    
1     343-8888 Gasket    
1     415-4258 Hose As    
1     415-4259 Hose As    
1     003-9163 Elbow    
1     004-7270 Pipe Fitting    
1     005-8615 Pipe Nipple    
1     007-0950 Pipe Adapter    
1     3L-7024 Street Elbow    
4     6V-8801 Nut    
3     7C-4355 Clip    
1     7X-7731 Pipe Plug    
8     8T-4896 Hard Washer    
6     9B-7237 Bolt    

Table 3
415-4258 Hose As    
Qty     Part Number    
1     124-1921 Permanent Coupling    
1     124-2122 Permanent Coupling    
1     122-6882 Hydraulic Hose 252 cm (99.2 inch)    

Table 4
415-4259 Hose As    
Qty     Part Number    
1     124-1921 Permanent Coupling    
1     124-2122 Permanent Coupling    
1     166-6129 Hose
47 cm (18.5 inch)    

Table 5
397-2114 Contactor Gp    
Qty     Part Number    
5     3S-2093 Cable Strap    
1     143-4470 Fuse Holder    
1     170-8374 Contactor    
2     173-5413 Clamp    
1     393-0405 Circuit Breaker    
1     397-2113 Panel Harness As    
1     7W-0482 Fuse    

Table 6
397-2118 Electrical Connection Gp    
Qty     Part Number    
5     9X-6772 Cable Strap    
1     131-9134 Circuit Breaker As    
2     280-1799 Clip    
1     397-2115 Panel Harness As    
1     397-2117 Electrical Conduit Gp    
2     4B-4274 Washer    
2     8T-0337 Screw    

Table 7
397-2117 Electrical Conduit Gp    
Qty     Part Number    
1     252-7454 Connector    
1     307-0639 Connector    
1     397-2116    
1     252-7452 Conduit
132 cm (52 inch)    

Table 8
375-4744 Jacket Water Heater Gp    
Qty     Part Number    
1     378-4326 Temperature Regulator Gp    
1     307-3275 Jacket Water Heater Element    
1     323-9338 Bracket    
1     332-1128 Electronic Box    
1     332-1131 Contactor    
4     332-1133 Isolator Spring Kit    
4     332-1134 Isolator Mount    
1     369-2294 Reservoir Kit    
1     369-7762 Adapter As    
1     369-7764 Adapter As    
1     369-7765 Adapter As    
2     370-5924 Clamp    
1     370-6911 Pump    
4     089-7960 Washer    
4     4L-1250 Locknut    
4     5P-4115 Hard Washer    
4     5S-7349 Bolt    
1     2B-7409 Pipe Plug    

Table 9
375-2566 Jacket Water Heater Gp    
Qty     Part Number    
1     378-4326 Temperature Regulator Gp    
1     307-3275 Jacket Water Heater Element    
1     323-9338 Bracket    
1     332-1128 Electronic Box    
1     332-1131 Contactor    
4     332-1133 Isolator Spring Kit    
4     332-1134 Isolator Mount    
1     369-2293 Pump    
1     369-2294 Reservoir Kit    
1     369-7762 Adapter As    
1     369-7764 Adapter As    
1     369-7765 Adapter As    
2     370-5924 Clamp    
4     089-7960 Washer    
4     4L-1250 Locknut    
4     5P-4115 Hard Washer    
4     5S-7349 Bolt    
1     2B-7409 Pipe Plug    

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