New Jacket Water Heater System Components are Used on Certain G3412 Engines {1383}
- Engine:
- G3412 (S/N: GNA1-UP; KAP1-UP)
Description of Change: The following improvements make the jacket water heater groups more robust:
- The new jacket water heater pumps utilize an o-ring face connection. The improved connection at the pump reduces the risk for jacket water leaks.
- Increased flow of the jacket water heater pump.
- The new thermostats used in the improved system have fixed operating temperatures. The former thermostats were adjustable. Fixed thermostats are more durable than the adjustable thermostats.
- The wattage rating of the new heating element is increased.
- The size of the control box has been increased to provide more area for components and connections.
- The control box contactor design is more robust than the previous design.
- The control box is now mounted on vibration isolators to reduce damage to the control box components.
- The hose groups have been rerouted to improve flow.
Adaptable To: The improved parts listed below are adaptable back to first production of the serial numbers listed above.
The improvements are effective with the following serial numbers:
- GNA00124
- KAP00990
Show/hide table
Illustration 1 | g03250317 |
(1) O-ring face fitting (2) Vibration isolators |
Show/hide table
Application     | New Part No.     | Former Part No.     |
50Hz     | 415-4261 Jacket Water Heater Gp     | 171-6841 Electrical Connection Gp     |
397-2114 Contactor Gp | 184-7031 Contactor Gp     | |
397-2118 Electrical Connection Gp | -     | |
375-4744 Jacket Water Heater Gp | 213-8059 Jacket Water Heater Gp     | |
240-8850 Jacket Water Heater Gp | ||
60Hz     | 415-4261 Jacket Water Heater Gp     | 171-6841 Electrical Connection Gp     |
397-2114 Contactor Gp | 184-7031 Contactor Gp     | |
397-2118 Electrical Connection Gp | -     | |
375-2566 Jacket Water Heater Gp | 213-8059 Jacket Water Heater Gp     | |
240-8850 Jacket Water Heater Gp |
Show/hide table
415-4261 Jacket Water Heater Gp     | |
Qty     | Part Number     |
1     | 6N-1782 Cover     |
2     | 112-4036 Shutoff Valve Assembly     |
2     | 166-0900 Bracket     |
1     | 343-8888 Gasket     |
1     | 415-4258 Hose As     |
1     | 415-4259 Hose As     |
1     | 003-9163 Elbow     |
1     | 004-7270 Pipe Fitting     |
1     | 005-8615 Pipe Nipple     |
1     | 007-0950 Pipe Adapter     |
1     | 3L-7024 Street Elbow     |
4     | 6V-8801 Nut     |
3     | 7C-4355 Clip     |
1     | 7X-7731 Pipe Plug     |
8     | 8T-4896 Hard Washer     |
6     | 9B-7237 Bolt     |
Show/hide table
415-4258 Hose As     | |
Qty     | Part Number     |
1     | 124-1921 Permanent Coupling     |
1     | 124-2122 Permanent Coupling     |
1     | 122-6882 Hydraulic Hose 252 cm (99.2 inch)     |
Show/hide table
415-4259 Hose As     | |
Qty     | Part Number     |
1     | 124-1921 Permanent Coupling     |
1     | 124-2122 Permanent Coupling     |
1     | 166-6129 Hose 47 cm (18.5 inch)     |
Show/hide table
397-2114 Contactor Gp     | |
Qty     | Part Number     |
5     | 3S-2093 Cable Strap     |
1     | 143-4470 Fuse Holder     |
1     | 170-8374 Contactor     |
2     | 173-5413 Clamp     |
1     | 393-0405 Circuit Breaker     |
1     | 397-2113 Panel Harness As     |
1     | 7W-0482 Fuse     |
Show/hide table
397-2118 Electrical Connection Gp     | |
Qty     | Part Number     |
5     | 9X-6772 Cable Strap     |
1     | 131-9134 Circuit Breaker As     |
2     | 280-1799 Clip     |
1     | 397-2115 Panel Harness As     |
1     | 397-2117 Electrical Conduit Gp     |
2     | 4B-4274 Washer     |
2     | 8T-0337 Screw     |
Show/hide table
397-2117 Electrical Conduit Gp     | |
Qty     | Part Number     |
1     | 252-7454 Connector     |
1     | 307-0639 Connector     |
1     | 397-2116     |
1     | 252-7452 Conduit 132 cm (52 inch)     |
Show/hide table
375-4744 Jacket Water Heater Gp     | |
---|---|
Qty     | Part Number     |
1     | 378-4326 Temperature Regulator Gp     |
1     | 307-3275 Jacket Water Heater Element     |
1     | 323-9338 Bracket     |
1     | 332-1128 Electronic Box     |
1     | 332-1131 Contactor     |
4     | 332-1133 Isolator Spring Kit     |
4     | 332-1134 Isolator Mount     |
1     | 369-2294 Reservoir Kit     |
1     | 369-7762 Adapter As     |
1     | 369-7764 Adapter As     |
1     | 369-7765 Adapter As     |
2     | 370-5924 Clamp     |
1     | 370-6911 Pump     |
4     | 089-7960 Washer     |
4     | 4L-1250 Locknut     |
4     | 5P-4115 Hard Washer     |
4     | 5S-7349 Bolt     |
1     | 2B-7409 Pipe Plug     |
Show/hide table
375-2566 Jacket Water Heater Gp     | |
---|---|
Qty     | Part Number     |
1     | 378-4326 Temperature Regulator Gp     |
1     | 307-3275 Jacket Water Heater Element     |
1     | 323-9338 Bracket     |
1     | 332-1128 Electronic Box     |
1     | 332-1131 Contactor     |
4     | 332-1133 Isolator Spring Kit     |
4     | 332-1134 Isolator Mount     |
1     | 369-2293 Pump     |
1     | 369-2294 Reservoir Kit     |
1     | 369-7762 Adapter As     |
1     | 369-7764 Adapter As     |
1     | 369-7765 Adapter As     |
2     | 370-5924 Clamp     |
4     | 089-7960 Washer     |
4     | 4L-1250 Locknut     |
4     | 5P-4115 Hard Washer     |
4     | 5S-7349 Bolt     |
1     | 2B-7409 Pipe Plug     |
Caterpillar Information System:
3512E Tier 4 Final Engines for Land Electric Drilling Jacket Water Heater
C175-16 Engine Intake Manifold Air Pressure Is Low
C175-16 Engine Intake Manifold Air Pressure Is High
2013/08/26 New Software Is Used on Certain Tier 3 Machine Engines {1901, 1920, 7620}
C18 Marine Engines Cat Data Link - Test
3516C Locomotive Engine and Generator Set Refill Capacities
C175-16 Engine Inlet Air Is Restricted
3516C Locomotive Engine Aftercooler Core - Inspect/Clean/Test
Cat Water Delivery System (WDS) Safety Messages
3500C Locomotive Engines Fuel Filter Differential Pressure - Check
3500C Locomotive Engines Engine Valve Lash - Check
C175-16 Petroleum Engine Fuel Rail Pressure Is Low
C175-16 Engine Intake Manifold Air Temperature Is High
C1.5 and C2.2 Engines for Caterpillar Built Machines Programming Parameters
3516C Locomotive Engine and Generator Set Flexible Coupling - Inspect - If Equipped
C1.5 and C2.2 Industrial Engines Throttle Setup
C280 Marine and Petroleum Engines ECM Software - Install
C18 Marine Engine Belts - Inspect/Replace
2012/10/04 An Improved Hand Operated Fuel Priming Pump Is Available {1258}
2012/10/11 An Improved Hand Operated Fuel Priming Pump Is Available for Certain Industrial Engines {1258}
2012/10/04 An Improved Hand Operated Fuel Priming Pump Is Available for Certain Truck Engines {1258}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223} Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
C175-16 Engine Oil Filter Differential Pressure Problem
C175-16 Engine Oil Pressure Is Low