Cylinder Block
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| Illustration 1 | g03245477 |
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Front view of engine | |
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| Specification for 383-7229 Cylinder Block Gp | |||
| Item | Qty | Part | Specification Description |
| During assembly, bottom of the spacer plate, top of the block, and both the sides of the gasket plate must be free of all visible fuel, oil, water and gasket adhesives, assembly compounds, or any other contaminates. | |||
| 1 | 4 | 5F-9657 O-Ring Seal | Before assembly, lubricate the bore lightly with the lubricant that is being sealed. |
| 2 | 10 | 101-1198 Camshaft Bearing | The camshaft bearing joint must be on the horizontal centerline of the bore. |
| Oil holes must be positioned from horizontal at an angle (C) of 20.0 ± 0.5 degrees as shown in Illustration 1. | |||
| After installation, bore is |
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| 3 | 8 | 6V-3348 O-Ring Seal | Before assembly, lubricate the bore lightly with the lubricant that is being sealed. |
| A | 16 | 8T-0099 Dowel | Extension of the dowel from the top face of the cylinder block is |
| B | 8 | 197-7008 Dowel | Extension of the dowel from the top face of the cylinder block is |
| D | - | - | New dimension from centerline of crankshaft bearing bore to bottom of cylinder block (pan rails) is |
| E | - | - | Bore in the cylinder block for the main bearings is |
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| Illustration 2 | g03245478 |
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Right side view | |
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| Item | Qty | Part | Specification Description |
| The camshaft bearings (2) are installed into the cylinder block at the following positions: | |||
| - | - | - | Distance (F) is |
| - | - | - | Distance (G) is |
| - | - | - | Distance (H) is |
| - | - | - | Distance (J) is |
| - | - | - | Distance (K) is |
| 4 | 3 | 7N-2047 Dowel | Extension (L) of the dowel is |
| 5 | 2 | 8T-2929 O-Ring Seal | Before assembly, lubricate the bore lightly with the lubricant that is being sealed. |
| 6 | 2 | 8T-2928 O-Ring Seal | Before assembly, lubricate the bore lightly with the lubricant that is being sealed. |
| 7 | 2 | 4N-0683 Dowel | Extension (M) of the dowel is |
| 8 | 2 | 7N-2044 Dowel | Extension (N) of the dowel is |
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| Illustration 3 | g03245479 |
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Front view | |
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| Item | Qty | Part | Specification Description |
| R | - | - | New dimension from centerline of crankshaft bearing bore to the top of the cylinder block is |
| 9 | 8 | 352-6061 Liner Seal | Assemble liner seals dry on clean and dry liner grooves.
Before assembly, cover seals with either P-80 Rubber Lubricant Emulsion or liquid soap. |
| 10 | 24 | 7N-2046 O-Ring Seal | Before assembly, cover seals with either P-80 Rubber Lubricant Emulsion or liquid soap. |
| 11 | 5 | 223-1696 Crankshaft Bearing Cap | Width of the crankshaft bearing cap is Width (P) in the cylinder block for crankshaft bearing cap is |
| 12 | 20 | 7X-7925 Bolt | Use the following procedure to tighten the crankshaft bearing cap bolts: Install main bearing caps with the cast part number and FRONT toward the front of the block. Each cap has a number. Each cap must be installed in the same position as the correct number on the side of the cylinder block pan rail. 1. Before assembly, lubricate the threads completely with clean engine oil. 2. Hand tighten bolts in the tapped holes. 3. Tighten bolts in the numerical sequence as shown in Illustration 3 to 4. Again, tighten each bolt to an additional angle of 180 ± 5 degrees. |
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