2012/10/22 Caterpillar


New Jacket Water Heater System Components are Used on Certain G3500 Engines {1383}

Usage:

G3516B CME
Engine:
G3512E (S/N: SSR1-UP; NGS1-UP)
G3516B (S/N: ZBB1-UP)
G3516B SI TA (S/N: CSC1-UP)
G3516B (S/N: ZBC1-UP)
G3516B SI TA (S/N: CME1-UP)
G3516C (S/N: GSB1-UP)
G3516C SI TA (S/N: TJB1-UP)
G3516C (S/N: GZC1-UP; GZZ1-UP)
G3516E (S/N: GAS1-UP)
G3520B SI TA (S/N: CWD1-UP)
G3520B (S/N: GZP1-UP)
G3520C (S/N: GZA1-UP; GZB1-UP; GZJ1-UP; GZK1-UP; GZL1-UP; GZM1-UP; GZN1-UP; RLP1-UP; LGS1-UP)
G3520C SI TA (S/N: CWW1-UP)
G3520E (S/N: GZE1-UP; GZH1-UP)

Description of Change: The following improvements have been made to make the jacket water heater group more robust:

  • The new jacket water heater pumps utilize an o-ring face connection. The improved connection at the pump reduces the risk for jacket water leaks.

  • Increased flow of the jacket water heater pump.

  • The new thermostats used in the improved system are fixed. The former thermostats were adjustable. Fixed thermostats are more durable than the adjustable thermostats.

  • The wattage rating of the new heating element is increased.

  • The size of the control box has been increased to provide more area for components and connections.

  • The control box contactor design is more robust than the previous design.

  • The control box is now mounted on vibration isolators to reduce damage to the control box components.

  • The hose groups have been rerouted to improve flow.

Adaptable To: The improved parts listed below are adaptable back to first production of the serial numbers listed above.

Refer to Table 1 for the new parts.

Refer to Table 16 for effective serial numbers.




Illustration 1g03250317

(1) O-ring face fitting

(2) Vibration isolators

Table 1
Sales Model     New Part No.     Former Part No.    
G3512E     385-5470 Jacket Water Heater Mounting Gp     269-3729 Jacket Water Heater Mounting Gp    
375-4744 Jacket Water Heater Gp 291-5106 Jacket Water Heater Gp or 189-6643 Jacket Water Heater Gp    
G3516B/C/E 50Hz     416-7939 Jacket Water Heater Mounting Gp     242-0757 Jacket Water Heater Mounting Gp  (1)    
176-5726 Jacket Water Heater Mounting Gp  (2)
375-4744 Jacket Water Heater Gp 291-5106 Jacket Water Heater Gp or 189-6643 Jacket Water Heater Gp    
418-6532 Water Connection Gp -    
G3516B/C/E 60Hz     416-7939 Jacket Water Heater Mounting Gp     242-0757 Jacket Water Heater Mounting Gp    
375-4744 Jacket Water Heater Gp 189-6642 Jacket Water Heater Gp    
418-6532 Water Connection Gp -    
G3520C/E 50Hz     416-8323 Jacket Water Heater Mounting Gp     231-5072 Jacket Water Heater Mounting Gp    
360-1665 Jacket Water Heater Gp 291-5106 Jacket Water Heater Gp or 189-6643 Jacket Water Heater Gp    
418-6532 Water Connection Gp -    
G3520C/E 60Hz     416-8323 Jacket Water Heater Mounting Gp     231-5072 Jacket Water Heater Mounting Gp    
360-1667 Jacket Water Heater Gp 189-6642 Jacket Water Heater Gp    
418-6532 Water Connection Gp -    
( 1 ) G3516E and G3516C
( 2 ) G3516B

Table 2
375-4744 Jacket Water Heater Gp    
Qty     Part No.    
1     378-4326 Temperature Regulator Gp    
1     307-3275 Jacket Water Heater Element    
1     323-9338 Bracket    
1     332-1128 Electronic Box    
1     332-1131 Contactor    
4     332-1133 Isolator Spring Kit    
4     332-1134 Isolator Mount    
1     369-2294 Reservoir Kit    
1     369-7762 Adapter As    
1     369-7764 Adapter As    
1     369-7765 Adapter As    
2     370-5924 Clamp    
1     370-6911 Pump    
4     089-7960 Washer    
4     4L-1250 Locknut    
4     5P-4115 Hard Washer    
4     5S-7349 Bolt    
1     2B-7409 Pipe Plug    

Table 3
360-1665 Jacket Water Heater Gp    
Qty     Part Number    
1     351-9040 Jacket Water Heater Gp    
2     8T-4183 Bolt    
4     8T-4223 Hard Washer    
2     8T-4244 Nut    

Table 4
351-9040 Jacket Water Heater Gp    
Qty     Part Number    
1     378-4326 Temperature Regulator Gp    
1     323-9338 Bracket    
1     332-1128 Electronic Box    
4     332-1133 Isolator Spring Kit    
4     332-1134 Isolator Mount    
1     351-9037 Contactor    
1     360-1666 Jacket Water Heater Element    
1     369-2294 Reservoir Kit    
1     369-7762 Adapter As    
1     369-7764 Adapter As    
1     369-7765 Adapter As    
2     370-5924 Clamp    
1     370-6911 Pump    
4     089-7960 Washer    
4     4L-1250 Locknut    
4     5P-4115 Hard Washer    
4     5S-7349 Bolt    
1     2B-7409 Pipe Plug    

Table 5
360-1667 Jacket Water Heater Gp    
Qty     Part Number    
1     363-2791 Jacket Water Heater Gp    
2     8T-4183 Bolt    
4     8T-4223 Hard Washer    
2     8T-4244 Nut    

Table 6
363-2791 Jacket Water Heater Gp    
Qty     Part Number    
1     378-4326 Temperature Regulator Gp    
1     323-9338 Bracket    
1     332-1129 Connection Box    
4     332-1133 Isolator Spring Kit    
4     332-1134 Isolator Mount    
1     360-1669 Jacket Water Heater Element    
1     332-1132 Contactor    
1     369-2293 Pump    
1     369-2294 Reservoir Kit    
1     369-7762 Adapter As    
1     369-7764 Adapter As    
1     369-7765 Adapter As    
2     370-5924 Clamp    
4     089-7960 Washer    
4     4L-1250 Locknut    
4     5P-4115 Hard Washer    
4     5S-7349 Bolt    
1     2B-7409 Pipe Plug    

Table 7
385-5470 Jacket Water Heater Mounting Gp    
Qty     Part Number    
2     4P-3117 Ball Valve    
1     7N-4945 Gasket    
1     8N-8550 Elbow    
1     385-5471 Hose As    
1     385-5472 Hose As    
2     005-8615 Pipe Nipple    
2     006-5707 Pipe Elbow    
1     0S-1571 Bolt    
3     0S-1594 Bolt    
1     5K-9090 O-Ring Seal    
4     5P-1076 Hard Washer    
2     6V-8188 Nut    
1     6V-9854 Elbow    
2     8T-4835 Bolt    

Table 8
416-7939 Jacket Water Heater Mounting Gp    
Qty     Part Number    
1     416-7937 Hose As    
1     416-7938 Hose As    
1     5K-9090 O-Ring Seal    
4     5P-1076 Hard Washer    
2     6V-8188 Nut    
1     6V-9854 Elbow    
1     7D-4092 Clip    
1     7X-0326 Bolt    
1     8S-5107 Spacer    
1     8T-4223 Hard Washer    
2     8T-4835 Bolt    

Table 9
416-8323 Jacket Water Heater Mounting Gp    
Qty     Part Number    
1     416-7937 Hose As    
1     416-8322 Hose As    
1     5K-9090 O-Ring Seal    
1     6V-9854 Elbow    
2     7D-4092 Clip    
2     7X-0326 Bolt    
2     8S-5107 Spacer    
2     8T-4223 Hard Washer    

Table 10
418-6532 Water Connection Gp    
Qty     Part Number    
2     4P-3117 Ball Valve    
1     7N-4945 Gasket    
1     8N-8550 Elbow    
2     005-8615 Pipe Nipple    
2     006-5707 Pipe Elbow    
1     0S-1571 Bolt    
3     0S-1594 Bolt    
2     8T-6761 Pipe Plug    

Table 11
385-5471 Hose As    
Qty     Part Number    
1     124-1922 Permanent Coupling    
1     124-2136 Permanent Coupling    
1     166-6130 Hydraulic Hose 73 cm (28.7 inch)    

Table 12
385-5472 Hose As    
Qty     Part Number    
1     124-1922 Permanent Coupling    
1     124-2136 Permanent Coupling    
1     166-6130 Hydraulic Hose
48 cm (19 inch)    

Table 13
416-7937 Hose As    
Qty     Part Number    
1     124-1922 Permanent Coupling    
1     124-2136 Permanent Coupling    
1     166-6130 Hydraulic Hose
56 cm (22 inch)    

Table 14
416-7938 Hose As    
Qty     Part Number    
1     124-1922 Permanent Coupling    
1     124-2136 Permanent Coupling    
1     166-6130 Hydraulic Hose
116 cm (45.7 inch)    

Table 15
416-8322 Hose As    
Qty     Part Number    
1     124-1922 Permanent Coupling    
1     124-2136 Permanent Coupling    
1     166-6130 Hydraulic Hose
145 cm (57.1 inch)    

Table 16
Effectivity    
S/N:NGS00156-UP    
S/N:SSR00197-UP    
S/N:CME00301-UP    
S/N:ZBB00408-UP    
S/N:ZBC00262-UP    
S/N:GSB00128-UP    
S/N:GZC00259-UP    
S/N:GZZ00363-UP    
S/N:TJB00110-UP    
S/N:GAS00281-UP    
S/N:CWD00240-UP    
S/N:GZP00132-UP    
S/N:CWW00302-UP    
S/N:GZA00237-UP    
S/N:GZB00244-UP    
S/N:GZJ00645-UP    
S/N:GZK00184-UP    
S/N:GZL00147-UP    
S/N:GZM00213-UP    
S/N:GZN00873-UP    
S/N:LGS00177-UP    
S/N:RLP00262-UP    
S/N:GZE00213-UP    
S/N:GZH00168-UP    
S/N:CSC00415-UP    
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