1989/03/27 Caterpillar


Understanding "Shorts," "Opens" and "Intermittents"{1400}

Usage:


Reference: Understanding Causes Of Blown Fuses And Tripped Circuit Breakers and How To Troubleshoot A Short-To-Ground In Power Wiring in this issue.

SIMS and claims comments are very helpful in diagnosing failure modes of electrical components. "Shorted, open and intermittent" can often be used to quickly and easily identify the condition of a component that is not performing correctly. These terms are often misunderstood. Correct understanding of these terms aids correct reporting of component problems and speeds the problem cause/resolution process.

Open

An "open" is an electrical circuit that will not conduct current, a broken path for electron flow. It is sometimes described as "infinite" or many ohms.

Examples: Blown fuse or tripped circuit breaker, head lamp switch in "off" position, engine that will not crank because of corroded battery connection, dead wiper motor because of poor ground to cab, EMS oil pressure switch with dead engine, or dead hour meter because engine oil pressure switch did not close during operation.

Short

A "short" is a direct electrical connection between two points, usually very low resistance or opposition to current flow. It most often describes an unwanted or incorrect connection and may draw higher than expected current.

Examples: Dead forward warning horn causing blown fuses/breakers, head lamp switch that will not turn lights off, engine oil pressure switch that will not turn off hour meter, pinched harness causing blown fuses (or tripped circuit breakers), or a start switch that keeps the starter engaged.

Intermittent

An "intermittent" is an unwanted and erratic event that occurs in a normal or correctly-operating circuit. It most often causes a closed circuit (one that is "on") to open up or turn "off." It can also take place in a powered circuit (+12 or +24V, etc.) where it might be connected to ground and blows a fuse or trips a circuit breaker.

Examples of an "intermittent open": Vehicle tail lights that sometimes blink "off," EMS oil pressure LED that sometimes blinks "on" during normal operation when pressure has been confirmed to be within specifications, when one or both gear indicator LED's blink "off" on transmission controls, or a loose screw on a head light housing causes the light to blink.

Examples of an "intermittent short": A turn signal switch in the "off" position that continues to flash the lights, or start-aid push button that will not release (open) and causes ether solenoid to burn out (often "shorts" and blows the fuse/breaker), or wire-to-wire harness connection (short) where application of brake lights also turns "on" tail lights.

Examples of an "intermittent short-to-ground": Where a third LED turns "on" in a given gear on the transmission control, when a fan or wiper motor burns out (shorts) and blows a fuse or trips a circuit breaker, when a powered wire is pinched to ground and blows a fuse/breaker, when a screw driver is used to ground a circuit to see if it is "hot". These conditions in power wiring often cause permanent damage to other components like switches, fuses, and circuit breakers.

Caterpillar Information System:

1989/03/27 Limitations On Engine Cranking Time{1453,1401}
1989/03/20 Correct Torque For Bolts That Fasten Pulley To Stub Shaft In Radiator Group{1350}
1989/03/20 Improved Magnet Used In Rack Assembly{1705,1286}
1989/03/20 Elbow Fitting Available To Allow "Quick-Drain" Line To Oil Pan{1302,1307}
1989/03/06 New Bleed Screw Used On 7000 Series Fuel Injection Nozzles{1254}
1989/03/06 New Engine Wall Charts Give Maintenance Management Recommendations{0374,0375,7500,7557,7580}
1989/03/06 High Horsepower Standby Generator Set Engines{1000}
1989/02/27 Troubleshooting 3406B (PEEC) Truck Engines Equipped With Power Demand Cruise Control (PDCC){1705}
1989/02/27 Updated 7X1830 SPM For 8T5282 3406B PEEC DDT Available{1707,1705}
1989/02/27 New Features And Enhanced Fault Codes Available In New PEEC Personality Modules{1707,1705}
1989/02/27 Surface Marks On Roller Bearing Cages Are Not Cracks{7551}
1989/02/20 New Gasket Replaces O-Ring Seal On Manual Valve Group And Plug Group Used For Testing Cylinder Pressure{1101}
1989/03/27 Understanding Causes Of Blown Fuses And Tripped Circuit Breakers{1400,1420}
1989/03/27 How To Troubleshoot A Short-To-Ground In Power Wiring{1400}
1989/03/27 Preventive Maintenance For Batteries{1401}
1989/03/27 Bolts Must Be Reinstalled In Same Holes In Companion Flange And Gear Output Flange{3305,3360}
1989/03/27 Exciter Rotor Retaining Bolt Torque Specification{4457}
1989/03/27 Additional Remanufactured Parts Available{1000}
1989/04/03 Follow Recommended Procedure When Adding Oil To Track Rollers And Idlers{4154,4159,4180}
1989/04/03 New Cylinder Blocks, Main Bearing Caps, And Main Bearing Cap Bolts Used{1201}
1989/04/03 Be Sure Electrical Components Are Correctly Grounded{1408}
1989/04/10 New Service Tools Available {0600}
1989/04/17 Recommended Wiring For Vehicle Speed Circuit{1705}
1989/04/17 Low Gear Limits May Be Ignored On 3406B (PEEC) Truck Engines{1705,1707}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.