Modular Front End - Remove and Install
Removal Procedure
Show/hide table
| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 189-0410 | Shackle As | 2 |
| B | 309-2793 | Load Leveler | 1 |
| C | 315-0009 | Riser | 2 |
| 175-7532 | Radiator Support Gp | 1 | |
Start By:
- Remove the bottom guards.
Show/hide table
 |
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure. Steam can cause personal injury. Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand. Remove the cooling system pressure cap slowly to relieve pressure. Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury. |
 |
Show/hide table
|
The space between the body and the frame becomes a zero clearance area when the body is lowered. Failure to install the retaining cable can result in injury or death to personnel working in this area. |
|
- Refer to Operation and Maintenance Manual, "Cable (Truck Body Retaining)".
- Refer to Operation and Maintenance Manual, "System Pressure Release".
- Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedure.
- Disconnect hose assemblies (1) .
Show/hide table
 | |
| Illustration 1 | g02024489 |
- Disconnect hoses (2) .
Show/hide table
 | |
| Illustration 2 | g02024493 |
- Disconnect hose assembly (3) .
Show/hide table
 | |
| Illustration 3 | g02025028 |
- Disconnect hoses (4) .
Show/hide table
 | |
| Illustration 4 | g02024964 |
- Disconnect hose assemblies (5) .
Show/hide table
 | |
| Illustration 5 | g02024565 |
- Disconnect hose assembly (6) . Disconnect tube assembly (7) .
Show/hide table
 | |
| Illustration 6 | g02024504 |
- Remove clamps (8) .
Show/hide table
 | |
| Illustration 7 | g02024969 |
- Disconnect hose (9) .
Show/hide table
 | |
| Illustration 8 | g02024972 |
- Disconnect hoses (10) . Disconnect hose assembly (11) . Remove tube assembly (12) .
Show/hide table
 | |
| Illustration 9 | g02024577 |
- Remove panels (13) .
Show/hide table
 | |
| Illustration 10 | g02024998 |
- Disconnect hose assembly (14) .
Show/hide table
 | |
| Illustration 11 | g02025004 |
- Disconnect harness assembly (15) and remove the connecting hardware.
Show/hide table
 | |
| Illustration 12 | g02024670 |
- Disconnect hose assembly (16) .
Show/hide table
 | |
| Illustration 13 | g02025026 |
- Remove cover (17) and cover (18) .
Show/hide table
 | |
| Illustration 14 | g02025015 |
Show/hide table
 | |
| Illustration 15 | g02025019 |
- Remove handrail assembly (19) and handrail assembly (20) .
Show/hide table
 | |
| Illustration 16 | g03498598 |
- Remove handrail assembly (21) and handrail assembly (22) .
Show/hide table
 | |
| Illustration 17 | g03494916 |
- Position baffles (23) out of the way.
Show/hide table
 | |
| Illustration 18 | g02025069 |
Show/hide table
 | |
| Illustration 19 | g02025089 |
- Attach Tooling (A) onto both sides of front module (24) . Attach Tooling (B) and a suitable lifting device onto Tooling (A) . The weight of front module (24) is approximately 3084 kg (6800 lb).
Show/hide table
 | |
| Illustration 20 | g02025072 |
Show/hide table
 | |
| Illustration 21 | g02025076 |
- Disconnect link assembly (25) and link assembly (26) .
Show/hide table
 | |
| Illustration 22 | g02025011 |
Show/hide table
 | |
| Illustration 23 | g02025005 |
- Remove bolts (27) .
Show/hide table
 | |
| Illustration 24 | g02025092 |
- Remove bolts (28) .
Show/hide table
 | |
| Illustration 25 | g02025094 |
- Remove front module (24) .
Show/hide table
 | |
| Illustration 26 | g02025140 |
- Position front module (24) onto Tooling (C) . Use bolts (27) and bolts (28) in order to secure front module (24) onto Tooling (C) .
Note: To disconnect the load leveler, access the chains from the fan side only using a suitable ladder.
Show/hide table
 | |
| Illustration 27 | g02025398 |
Show/hide table
 | |
| Illustration 28 | g02025404 |
Installation Procedure
- Install front module (24) in the reverse order of removal.
Caterpillar Information System:
Reuse and Salvage of Water Pumps {1361} Reuse and Salvage of Water Pumps {1361}
3508, 3512 and 3516 Generator Set Engines Air Starting Motor - Disassemble
UPSB125 Uninterruptible Power Supply Alarm Operation
UPSB125 Uninterruptible Power Supply Auxiliary Connection
UPSB125 Uninterruptible Power Supply Battery Circuit Breaker Installation
UPSB125 Uninterruptible Power Supply Battery Packing Material Removal
UPSB125 Uninterruptible Power Supply Battery Service
UPSB125 Uninterruptible Power Supply Cable Routing
UPSB125 Uninterruptible Power Supply Cable Size Requirement
UPSB125 Uninterruptible Power Supply Circuit Breaker Recommendation
UPSB125 Uninterruptible Power Supply Communication Card Installation
UPSB125 Uninterruptible Power Supply Component Description
3508, 3512 and 3516 Generator Set Engines Air Starting Motor - Assemble
349F and 352F Excavators Indicators and Gauges - Test
349F and 352F Excavators Radiator Core - Clean
C9.3 Engine for Wheel Tractor-Scrapers Engine Cranks but Does Not Start
3508, 3512 and 3516 Generator Set Engines Flywheel - Remove and Install
C32 Marine Engine Maintenance Recommendations - Engines Which Have "E" Ratings
G3304B and G3306B Engines Gear Group (Front)
TH31-E61 and TH35-E81 Petroleum Transmissions Maintenance Interval Schedule
Reuse and Testing of Fuel Injection Pump Housing {0374, 1000, 1250, 1300} Reuse and Testing of Fuel Injection Pump Housing {0374, 1000, 1250, 1300}
320E and 323E Excavators Swing Drive Oil - Change
C13, C15, and C18 Tier 4 Interim Engines Oil Contains Fuel
793F Off-Highway Truck Engine Supplement Hood - Remove and Install