G3512E and G3520E Generator Set Engines Caterpillar


Compressor Bypass

Usage:

G3520E FZJ
发电机功率输出快速降低会导致发动机转速快速增加。 发动机转速的增加引起涡轮增压器增压,使压力高于发动机运转的要求。

涡轮增压器喘振 - 空气进气系统对压力过高的响应为通过涡轮增压器压缩机叶轮的空气流是反的。 这种相反的气流叫做涡轮增压器喘振。 在涡轮增压器喘振时,涡轮增压器临时超速。 结果导致止推轴承上的轴线负载增加,高于轴上的正常扭矩。 涡轮增压器喘振可能导致涡轮增压器严重损坏。

压缩机旁通总成降低涡轮增压器喘振的风险。




图 1g00926843

在激活压缩机旁通总成(50 Hz 配置)时压缩的空气/燃料混合气的流量

(1) 旁通阀执行器

(2) 旁通阀

(3) 油门

(4) 油门执行器

(5) 燃料计量阀

主动旁通

电子控制模块 (ECM) 监视以下各项:

  • 发动机转速

  • 发动机负载

  • 油门压差

电子控制模块 (ECM) 监视发动机转速、发动机负载和油门压差。 ECM 向执行器 (1) 发送指令信号,以便响应这些输入信号。 执行器移动与旁通阀 (2) 内的板连接的轴。 旁通阀打开。

旁通阀连接在节流阀 (3) 前方。 将从旁通阀到涡轮增压器压缩机进口的管路连接。 当旁通阀打开时,压缩的空气/燃料混合气通过管路改道离开节流阀。 其结果是由于进气系统中的压力过大,导致背压降低。

此外,ECM 发送两个其它命令信号。 一个命令发送到节流阀执行器 (4) 打开节流阀以减少背压的阻力。 另一个命令发送到燃料计量阀 (5) 减少燃料的供应,以便降低发动机的转速和涡轮增压器的转速。

这些动作结合的效果降低了涡轮增压器喘振的风险。

发动机停机期间,压缩机旁通总成也会操作,以减少涡轮增压器喘振几率。 此外,可能已困在排气的管路中的空气/燃料混合气被清除。

压缩机旁通阀的指令位置范围广泛。 这叫做主动旁通。 ECM 使用压差传感器的输入确定油门盘上的压降。 ECM 确定需要的主动旁通数量,以保持要求的通过节流板的压力下降。 ECM 向旁通阀执行器发送指令,以便使旁通阀移动到期望位置。

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