3516B Power Package Caterpillar

Maintenance Interval Schedule

Usage:

PP3516 PPS

Ensure that all safety information, warnings and instructions are read and understood before any operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.

Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

When Required

Battery - Recycle
Battery or Battery Cable - Disconnect
Fuel System - Prime
Generator - Dry
Generator Set - Test
Maintenance Recommendations
Overhaul (Major)
Overhaul (Top End)
Overhaul Considerations
Rotating Rectifier - Test
Varistor - Test
Winding - Test
Zinc Rods - Inspect/Replace

Every Week

Air Inlet Filter - Check
Air Tank Moisture and Sediment - Drain
Annunciator Panel - Inspect
Battery Charger - Check
Bearing Temperature - Measure/Record
Cooling System Coolant Level - Check
Electrical Connections - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Clean
Engine Oil Level - Check
Fuel Tank Water and Sediment - Drain
Generator - Inspect
Generator Load - Check
Jacket Water Heater - Check
Power Factor - Check
Space Heater - Check
Standby Generator Set Maintenance Recommendations
Stator Winding Temperature - Measure/Record
Voltage and Frequency - Check
Walk-Around Inspection

Every 500 Service Hours

Cooling System Coolant Sample (Level 1) - Obtain

Every Year

Alternator - Inspect
Bearing (Ball) - Lubricate
Bearing (Spherical Roller) - Lubricate
Belts - Inspect/Adjust/Replace
Cooling System Coolant Sample (Level 2) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Crankshaft Vibration Damper - Inspect
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Air Cleaner Element (Single Element) - Clean/Replace
Engine Crankcase Breather - Clean
Engine Mounts - Check
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Engine Protective Devices - Check
Engine Valve Lash - Inspect/Adjust
Fan Drive Bearing - Lubricate
Fuel Injector - Inspect/Adjust
Fuel System Primary Filter - Clean/Inspect/Replace
Fuel System Secondary Filter - Replace
Hoses and Clamps - Inspect/Replace
Insulation - Test
Prelube Pump - Inspect
Radiator - Clean
Rotating Rectifier - Check
Speed Sensor - Clean/Inspect
Starting Motor - Inspect
Stator Lead - Check
Water Pump - Inspect

Every 3 Years

Batteries - Replace
Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Turbocharger - Inspect

Every 6 Years

Cooling System Coolant (ELC) - Change

Overhaul

Bearing - Inspect

Caterpillar Information System:

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