Downloading Programs to Power Generation Equipment with the Execloader Software{7620} Caterpillar

Electric Power Generation:

SR4B (S/N: G5Y1-UP)

Engine:

3516C (S/N: KEN1-UP)

Power Module:

C32 POWER MODULE (S/N: MED1-UP)

Introduction

This document provides proper procedures to download a program to power generation equipment. This procedure uses the Execloader software for downloading.

Items that are Required to Download the Program

Illustration 1	g01451818

The following items will be required to perform the download.

• Laptop computer

• Level 1 Apploader software or Level 2 Concept software

• Access to the Internet

• Communication cable between the laptop computer and the PLC (1)

• PCMCIA adapter (2). This adapter is required for laptop computers without type 3 PCMCIA slots.

• Modbus Plus card (3). This is a type 3 PCMCIA card. The Modbus Plus part number for this card is 416 NHM 21 234.

Connecting the Hardware

Note: Ensure that the Wincox MBX software is installed on the computer. Also ensure that Virtual MBX software is installed on the computer. The Modbus Plus card (3) should not then be plugged into the computer without this software.

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Illustration 2	g01451905

1. Insert the Modbus Plus card (3) into the PCMCIA slot on the computer. Use the type 3 PCMCIA adapter (2) if your computer does not have a type 3 PCMCIA slot.

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Illustration 3	g01451912

2. Verify that the red "ERR" LED (6) is flashing. Also verify that the green "COM" LED (7) is flashing.

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Illustration 4	g01451924

3. Connect one end of the Modbus Plus communication cable (1) to the laptop computer. Connect the other end of the cable to the communication port (8) for the switchgear.

Downloading the Software

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Illustration 5	g01453165

1. Open the Concept EXECloader program.

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Illustration 6	g01453176

2. When the EXECloader screen appears, click "Next".

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Illustration 7	g01453177

3. From the "Communication Protocol" screen, verify that the Modbus Plus protocol is selected. Click "Next".

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Illustration 8	g01453178

4. From the "Modbus Plus Target" screen, click the "Re-Scan" button. Select the target node for the download. Click "Next" after the node has been selected.

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Illustration 9	g01453181

5. When the "Operation" screen appears, click "Browse".

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Illustration 10	g01453182

6. Use table 1 to select the correct .bin file for the application. The correct file is determined by the type of Momentum processor. Navigate through the "Dat" directory in order to locate the correct .bin file. Double click on the correct file in order to select that file for downloading to the PLC. Click "Next".
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   Table 1

   Concept Version	Momentum Version
   	171 CCS 7X0 X0	171 CCS 7X0 X0	171 CCC9X0 X0	171 CCC 9X0 30
   	171 CCS 7X0 X10	171 CCC 7X0 10	(LL984 only)	(IEC only)
   	(LL984 only)
   	Functionality
   2.5 SR1	M1v203.bin	M1IEC250.bin	M1EV104.bin	M1EWI250.bin
   2.5 SR2	M1v203.bin	M1V204D.bin	M1EV106.bin	M1EV106D.bin
   2.5 SR2a	M1v203.bin	M1V204D.bin	M1EV106.bin	M1EV106D.bin
   2.5 SR2b	M1v203.bin	M1V204D.bin	M1EV106.bin	M1EV106D.bin
   2.5 SR2c	M1v203.bin	M1V204D.bin	M1EV106.bin	M1EV106D.bin
   2.5 SR2d	M1v203.bin	M1V204D.bin	M1EV106.bin	M1EV106D.bin
   2.5 SR2e	M1v203.bin	M1V204D.bin	M1EV106.bin	M1EV106D.bin
   2.5 SR2f	M1v203.bin	M1V204D.bin	M1EV106.bin	M1EV106D.bin
   2.5 SR2g	M1LLV207.bin	M1V210E.bin	M1EV120.bin	M1EV122E.bin
   2.6 SR1	M1LLV207.bin	M1V208E.bin	M1EV107.bin	M1EV111E.bin
   2.6 SR1a	M1LLV207.bin	M1V209E.bin	M1EV107.bin	M1EV112E.bin
   2.6 SR1b	M1LLV207.bin	M1V209E.bin	M1EV107.bin	M1EV112E.bin
   2.6 SR1c	M1LLV207.bin	M1V209E.bin	M1EV107.bin	M1EV112E.bin
   2.6 SR1d	M1LLV207.bin	M1V209E.bin	M1EV107.bin	M1EV112E.bin
   2.6 SR2	M1LLV207.bin	M1V210E.bin	M1EV120.bin	M1EV122E.bin
   2.6 SR2a	M1LLV207.bin	M1V210E.bin	M1EV120.bin	M1EV122E.bin
   2.6 SR2b	M1LLV207.bin	M1V210E.bin	M1EV120.bin	M1EV123E.bin
   2.6 SR2c	M1LLV207.bin	M1V210E.bin	M1EV120.bin	M1EV123E.bin
   2.6 SR3	M1LLV207.bin	M1V210E.bin	M1EV123.bin	M1EV123E.bin

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Illustration 11	g01453225

7. The "File and Device Info" screen should now be displayed. Verify that information on the screen is correct. Also, verify that there are no red check marks on the right hand side. If the information is correct, click "Next".

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Illustration 12	g01453228

8. When the "Summary" screen appears, click the "Transfer" button. An EXECload warning message will appear before the transfer occurs. Click the "Yes" button in order to proceed.

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Illustration 13	g01453233

9. A "Progress" screen will appear during the transfer of the file. The EXECloader will now flash the processor on the PLC. When the transfer of the file is complete the "Close" button will be highlighted. Click the "Close" button in order to exit the EXECloader software.

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Illustration 14	g01451940

10. Open the Apploader program or the Concept program.

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Illustration 15	g01451941

11. Open the .prz program file for the PLC.

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Illustration 16	g01451943

12. Left click the mouse on the "Unpack" button.

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Illustration 17	g01451944

13. If a "DBGEN Warning" window appears, select "Yes".

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Illustration 18	g01451945

14. The project should now be open. Under the "Online" drop-down menu, select "connect".

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Illustration 19	g01451947

15. Select "change configuration" from the "Access Level "menu in order to download the program to the correct PLC.

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Illustration 20	g01451948

16. When the PLC is connected you will see windows that are similar to the windows in Illustration 20. Select "Ok" for each window.

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Illustration 21	g01451949

17. When the PLC is connected, select "Download"under the "Online" menu.

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Illustration 22	g01451950

18. From the "Download Controller" menu, click the "ALL" button, and then click the "Download" button.

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Illustration 23	g01451951

19. The window in Illustration 23 will appear after downloading is complete. Select the "Yes" button.

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Illustration 24	g01451952

20. A window will open displaying all of warnings from the download. These warnings are normal. Close the window. The downloading of the project is completed.