Improved Discharge Hydraulic Hose Assembly Routing is Now Used on Certain 950L, 950M, 962L, and 962M Medium Wheel Loaders {5057} Caterpillar


Improved Discharge Hydraulic Hose Assembly Routing is Now Used on Certain 950L, 950M, 962L, and 962M Medium Wheel Loaders {5057}

Usage:

962M EJB
Wheel Loader
950L (S/N: TNS1-511; LXX1-10496)
950M (S/N: EMB1-39958; ENE1-10412; XCJ1-10214; FTR1-1220; LCR1-299; J1S1-1569)
950M Z (S/N: HE81-10415)
962L (S/N: MTN1-328; SXS1-10251)
962M (S/N: EJB1-981; JYD1-10359; LSE1-10245; J2S1-407; F2T1-621)
962M Z (S/N: SA81-10281)

Description Of Change: Improved discharge hydraulic hose assembly routing is now used on certain 950L, 950M, 962L, and 962M Medium Wheel Loaders. The new discharge hydraulic hose assembly routing will increase the service life of the machine.

Adaptable To: The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.

The new routing will move the hydraulic hose assembly off-center of the machine to allow the hydraulic hose assembly away from the hitch pivot line. Discharge hydraulic hose assembly connected continuous from the pump to the main valve. Use the table below for mounting the hydraulic hose assemblies.

------ WARNING! ------

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.


Table 1
Required Parts 
Item  Qty  Part Number  Part Name 
081-5645  Tee 
1P-3704  Rectangular Seal 
206-2423  Saddle 
214-7568  O-Ring Seal 
243-2289  Mount As 
344-5675  Nut 
355-0319  Block 
376-8804  Clamp 
3J-1907  O-Ring Seal 
10  3J-7354  O-Ring Seal 
11  459-0661  Tee Adapter 
12  494-5022  Bracket As 
13  4J-5477  O-Ring Seal 
14  5K-9090  O-Ring Seal 
15  6V-0852  Dust Cap 
16  6V-3965  Fitting 
17  6V-8398  O-Ring Seal 
18  6V-8647  Connector 
19  6V-9008  Elbow 
20  6V-9830  Cap 
21  6V-9873  Connector 
22  7M-8485  O-Ring Seal 
23  7X-7729  Washer 
24  7X-7945  Adapter 
25  8T-0273  Bolt 
26  8T-4121  Hard Washer 
27  8T-4178  Bolt 
28  8T-4185  Bolt 
29  8T-4226  Plated Washer 
30  5P-8444  Grommet 
31  520-8811  Hose As 


    Illustration 1g06309322
    View of hydraulic hose assemblies
    (3) 206-2423 Saddle
    (31) 520-8811 Hose As
    (A) Area of Adapters
    (B) Area of Connectors
    (C) Area of Mounting
    (D) Area of Adapters
    (E) 520-8803 Hose As (Dealer or customer fabricate the hose assembly.)

  1. Use Illustration to view the location of areas (A), (B), (C), and (D).


    Illustration 2g06317480
    Area of adapters (A)
    ( 4) 214-7568 O-Ring Seal
    (13) 4J-5477 O-Ring Seal
    (15) 6V-0852 Dust Cap
    (16) 6V-3965 Fitting
    (24) 7X-7945 Adapter
    (31) 520-8811 Hose As

  2. Install adapter (24) into the bracket.

    Install fitting (16) and O-ring seal (4) into adapter (24).

    Install dust cap (15) onto fitting (16).

    Connect one end of hose assembly (31) onto adapter (24).



    Illustration 3g06309321
    Area of Adapters (D)
    ( 1) 081-5645 Tee
    (9) 3J-1907 O-Ring Seal
    (10) 3J-7354 O-Ring Seal
    (11) 459-0661 Tee Adapter
    (17) 6V-8398 O-Ring Seal
    (18) 6V-8647 Connector
    (20) 6V-9830 Cap
    (21) 6V-9873 Connector

  3. Install connector (21) and O-ring seal (9) into the valve section.

    Install tee (1) into connector (21).

    Install tee adapter (11) and O-ring seal (17) into tee (1).

    Install cap (20) and O-ring seal (17) onto tee adapter (11).

    Connect connector (18) and O-ring seal (10) onto tee adapter (11).

    Connect the other end of hose assembly (31) onto connector (18).

    Refer to Illustration 1 to secure mid section of hose assembly (31) with saddle (3).



    Illustration 4g06309326
    Area of Connectors (B)
    ( 2) 1P-3704 Rectangular Seal
    (7) 355-0319 Block
    (14) 5K-9090 O-Ring Seal
    (19) 6V-9008 Elbow
    (22) 7M-8485 O-Ring Seal
    (25) 8T-0273 Bolt
    (E) 520-8803 Hose As (Dealer or customer fabricate the hose assembly.)

  4. Install block (7) onto the frame with four bolts (25). Tighten four bolts (25).

    Install elbow (19) with O-ring seal (22) onto block (7).

    Connect hose assembly (E) and O-ring seal (14) to elbow (19).

    Connect the other end of hose assembly E onto the valve with the retained bolts.

    Refer to Illustration 1 to connect the other end hose assembly (E) onto the valve with retained bolts.



    Illustration 5g06309327
    Area of Mountings (C)
    ( 3) 206-2423 Mounting Saddle
    (6) 344-5675 Nut
    (8) 376-8804 Clamp
    (12) 494-5022 Bracket As
    (23) 7X-7729 Washer
    (26) 8T-4121 Hard Washer
    (27) 8T-4178 Bolt
    (28) 8T-4185 Bolt
    (29) 8T-4226 Plated Washer
    (30) 5P-8444 Grommet
    (E) 520-8803 Hose As (Dealer or customer fabricate the hose assembly.)

  5. Install bracket assembly (12) onto the frame with three mounting saddles (3), six plated washers (29), three bolts (28), three washers (23), and three nuts (6). Tighten three bolts (28) and three nuts (6).

    Secure mid section of hose assembly (E) with grommet (30), two clamps (8), four hard washers (26), and four bolts (27). Tighten four bolts (27).

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