992K Wheel Loader Caterpillar


Hydraulic System

Usage:

992K KK2


Illustration 1g06127525
Main hydraulic system
(1) Tilt cylinder
(2) Regeneration valve
(3) Lift cylinders
(4) Switch (hydraulic lockout)
(5) Shuttle valve
(6) Pressure reducing valve
(7) Tilt linkage position sensor
(8) Lift linkage position sensor
(9) Main control valve (left)
(10) Float valve (left)
(11) Float valve (right)
(12) Main control valve (right)
(13) Cat Data Link
(14) Implement electronic control module (ECM)
(15) Hydraulic lockout valve
(16) Tilt lever position sensor
(17) Lift lever position sensor
(18) Implement pilot relief valve
(19) Implement pump (center)
(20) Pilot pump (Steering) (STIC)
(21) Implement pump (right)
(22) Hydraulic tank


Illustration 2g06131208
Front of machine
(1) Tilt cylinder
(3) Lift cylinder


Illustration 3g01439994


Illustration 4g06131544
Main control valve (left)
(9) Main control valve (left) for the variable displacement piston pump (center)
(23) Relief valve for the variable displacement piston pump (center)
(25) Manifold


Illustration 5g06131563
Main control valve (right)
(12) Main control valve for variable displacement piston pump (right)
(24) Relief valve for the variable displacement piston pump (right)
(25) Manifold

When the lift control lever is activated, oil from the implement control valve is directed to lift cylinders (3). When the tilt control lever is activated, oil from the main control valve is directed to tilt cylinder (1).

The main control valve consists of implement control valves (9) and (12) and manifold (25) which separates the two implement control valves. The manifold has three separate passages: a hydraulic tank return line from both main control valves, a supply line from the center variable displacement piston pump to the left implement control valve and a supply line from the right variable displacement piston pump to the right implement control valve.

The main control valve (left) (9) consists of the following components: shuttle valve , main pump relief valve, the head end line relief valves (lift circuit and tilt circuit), the rod end line relief valves (lift circuit and tilt circuit), the lift main control valve stem, the tilt main control valve stem, the pilot control actuators, solenoids (pilot control actuator), pressure reducing valve, and float valve.

The main control valve (right) (12) consists of the following components: main pump relief valve , the head end line relief valve (tilt circuit), the rod end line relief valve (tilt circuit), the lift main control valve stem, the tilt main control valve stem, the pilot control actuators, and solenoids (pilot control actuator) float valve.

The solenoid valve (hydraulic lockout) is on the manifold (25).



Illustration 6g06131614
Pump compartment
(19) Implement pump (center)
(21) Implement pump (right)

The pump compartment is located beneath the access doors in the platform behind the cab.

The oil flow from the implement pump (center) (19) flows through the left side of the main control valve. The oil flow from the implement pump (right) (21) flows through the right side of the main control valve. The flow of oil will combine after the oil has passed through the main control valve.

Caterpillar Information System:

An Improved Axle Pressure Relief Fitting is Now Used on All 924K, 926M, 930K, and 930M Small Wheel Loaders {3260, 3278} An Improved Axle Pressure Relief Fitting is Now Used on All 924K, 926M, 930K, and 930M Small Wheel Loaders {3260, 3278}
992K Wheel Loader Oil Filter (Hydraulic)
New Software Is Used for Certain L-Series and M-Series Medium Wheel Loaders Equipped with PLE631 and PLE641 {7606, 7620} New Software Is Used for Certain L-Series and M-Series Medium Wheel Loaders Equipped with PLE631 and PLE641 {7606, 7620}
992K Wheel Loader Fan Hydraulic System
An Improved Design for Equalizer Bar Center Pin and Retaining Plate Is Now Used on Certain 953C, 953D, and 953K Track-Type Loaders {7206} An Improved Design for Equalizer Bar Center Pin and Retaining Plate Is Now Used on Certain 953C, 953D, and 953K Track-Type Loaders {7206}
992K Wheel Loader Electronic Control (Hydraulic System)
C7.1 Engines Crankcase Fumes Disposal Tube Has Oil Draining
New Rear Axle Trunnion Support Now Used on Certain 950 GC Medium Wheel Loaders {3268} New Rear Axle Trunnion Support Now Used on Certain 950 GC Medium Wheel Loaders {3268}
D6K2 Track-Type Tractor Machine Systems Hydraulic Tank - Assemble
Installing Master Track Bolts on Certain D10N, D10R, and D10T Track-Type Tractors {4170} Installing Master Track Bolts on Certain D10N, D10R, and D10T Track-Type Tractors {4170}
D6K Track-Type Tractor Hydraulic Tank Breather - Replace
A New NOx Reduction System Cooler Group and Water Lines Group Is Now Used on Certain C15 and C18 Tier 4 Track Type Tractor Engines {1061, 1087, 108C, 1380} A New NOx Reduction System Cooler Group and Water Lines Group Is Now Used on Certain C15 and C18 Tier 4 Track Type Tractor Engines {1061, 1087, 108C, 1380}
Diesel Exhaust Fluid Quality Sensors May Have Fault Codes on Certain Tier 4 Final Engines {108H, 108K, 1439} Diesel Exhaust Fluid Quality Sensors May Have Fault Codes on Certain Tier 4 Final Engines {108H, 108K, 1439}
854K Wheel Dozer General Information (Hydraulic System)
New Bracket for Tilt Cylinder Hose Is Now Available on Certain 988K Large Wheel Loaders {5057, 5104} New Bracket for Tilt Cylinder Hose Is Now Available on Certain 988K Large Wheel Loaders {5057, 5104}
Procedure to Improve Fuel Injectors on Certain Machine Engines {1100, 1126, 1250, 1251, 1290} Procedure to Improve Fuel Injectors on Certain Machine Engines {1100, 1126, 1250, 1251, 1290}
Fuel System Cleanliness on Certain C4.2, C4.4, C6.4, and C6.6 Engines {1250, 1261, 1290} Fuel System Cleanliness on Certain C4.2, C4.4, C6.4, and C6.6 Engines {1250, 1261, 1290}
D6N Track-Type Tractor Blades (Flexxaire Fan) - Inspect
D6K2 Track-Type Tractor Machine Systems Fuel Tank - Remove and Install
336 and 336 GC Excavator Additional Messages
D6K2 Track-Type Tractor Machine Systems Piston Pump (Winch) - Remove and Install
Bench Test Procedure for 966K XE Wheel Loader Transmission {3030, 3073} Bench Test Procedure for 966K XE Wheel Loader Transmission {3030, 3073}
336 and 336 GC Excavator Fire Extinguisher Location
An Improved Bolt Tightening Procedure for the Critical Joints Is Now Used on All Excavators {4050, 4164, 5459, 7063} An Improved Bolt Tightening Procedure for the Critical Joints Is Now Used on All Excavators {4050, 4164, 5459, 7063}
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