An Improved Sealing Process for Air Conditioning Cover Bolts and Bosses on Certain Series K, Series L, Series M, and Series GC Medium Wheel Loaders {7320} Caterpillar


An Improved Sealing Process for Air Conditioning Cover Bolts and Bosses on Certain Series K, Series L, Series M, and Series GC Medium Wheel Loaders {7320}

Usage:

972M A8P
Wheel Loader
950 GC (S/N: M5K1-1398; M5T1-347)
950K (S/N: R4A1-2859; J5M1-1267; FER1-1162)
950L (S/N: TNS1-151; LXX1-10202)
950M (S/N: EMB1-3803; ENE1-10208; XCJ1-161; FTR1-1208; LCR1-201; J1S1-249)
950M Z (S/N: HE81-10261)
962K (S/N: T6A1-1096; FLL1-475; X4T1-482)
962L (S/N: MTN1-163; SXS1-203)
962M (S/N: EJB1-938; JYD1-10107; LSE1-10202; RCL1-200; J2S1-116; F2T1-620)
962M Z (S/N: SA81-10251)
966K (S/N: PBG1-10001; TFS1-1450)
966K Series XE (S/N: NGX1-441)
966L (S/N: FSL1-10203; FRS1-188)
966M (S/N: EJA1-144; DYC1-1379; R8D1-201; LMM1-10201; KJP1-2546; L8R1-10200)
966M Series XE (S/N: P6C1-1130; B8P1-403)
972K (S/N: PEM1-947; Z4W1-771)
972L (S/N: RFB1-173; YJW1-10200)
972M (S/N: L8E1-202; LSJ1-157; GGN1-10201; A8P1-1592; JPR1-956; M8W1-10201)
972M Series XE (S/N: M5S1-292; EDW1-899)
980K (S/N: W7K1-2574; NEP1-114; GTZ1-76001)
980L (S/N: D8Z1-10224)
980M (S/N: MK21-10221; MGD1-10222; KRS1-2661; N8T1-919)
982M (S/N: MK61-10110; F9A1-417; LRS1-10110; K1Y1-1601)

Description Of Change: An improved sealing procedure is now available for the air conditioning cover bolt and boss bolted joints on the machines listed above. The improved process will provide a better seal into the cab and improve the service life of the Conditioner Group.

Adaptable To: The improved sealing process is adaptable to the products within the listed serial numbers, and is effective with all products after the listed serial numbers.

Table 1
Required Parts 
Item  Qty.  Part Number  Part Name 
Sikaflex® 255FCTM Adhesive Black(1) 
Loctite® 565TM Thread Sealant 
(1) Commercial equivalent is acceptable.


    Illustration 1g06206087

  1. Remove the air conditioning cover to get access to the bosses. Only the three bosses, starting on the left-hand side, along the top edge of the air conditioning cover require sealing.

  2. Remove all dirt and old sealant from around the three bosses.

  3. Clean the surface around the bosses with brake cleaner.


    Illustration 2g06206088

  4. Apply Sikaflex® 255FCTM Adhesive Black (or commercial equivalent urethane sealant) around all the bosses.

  5. Apply Loctite® 565TM Thread Sealant on the bolt threads of the bosses.

  6. Replace the air conditioning cover.

  7. Torque bolts to 4.5 ± 0.5 N·m (40 ± 5 lb in)

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