Recommendations for Calculating Service Brake Shimming During Axle Repairs on Certain Telehandlers {5486} Caterpillar


Recommendations for Calculating Service Brake Shimming During Axle Repairs on Certain Telehandlers {5486}

Usage:

TL1255C DHW
Telehandler
TH306D (S/N: TD21-UP; TD31-UP)
TH314D (S/N: MYF1-UP; MYT1-UP)
TH3510D (S/N: TH21-UP; TH31-UP)
TH357D (S/N: TM31-UP; TD71-UP)
TH408D (S/N: TH41-UP; TH91-UP)
TH414C (S/N: KRF1-UP; LYN1-UP)
TH417C (S/N: NAB1-UP; NMM1-UP)
TH417D (S/N: MKY1-UP; MLZ1-UP)
TH514D (S/N: MWG1-UP)
TL1055 (S/N: TBM1-UP)
TL1055C (S/N: MDD1-UP; KDE1-UP)
TL1055D (S/N: ML51-UP; MNT1-UP)
TL1255 (S/N: TBN1-UP)
TL1255C (S/N: SXM1-UP; DHW1-UP)
TL1255D (S/N: ML71-UP; MYW1-UP)
TL642 (S/N: TBK1-UP)
TL642C (S/N: THG1-UP; THL1-UP)
TL642D (S/N: ML81-UP; MLG1-UP)
TL943 (S/N: TBL1-UP)
TL943C (S/N: SXH1-UP; THH1-UP)
TL943D (S/N: MLD1-UP; MLJ1-UP)

Recommendations for calculating service brake shimming during axle repairs for the machines listed above. This document can help in determining the service brake gap when calculating the service brake shimming during axle repairs when used with the Telehandler axle service manual.

The brake clearance is adjusted by a pin screw with different length shoulders that hold the intermediate disc in place. These pin screws are painted to designate the brake gap distance.

Refer to Table 1 for colors and brake gap to be used in calculating shimming during axle repairs.

Table 1
Brake Gap 
Color  Brake Gap Distance to Calculate Shimming  Service Brake or Service Brake with Mechanical Parking Brake  SAHR (1) Parking Brake or SAHR Parking Brake with Service Brake  Length of Bolt Shoulder  Part Number  Part Name  Cross Reference Number 
White  0.50 mm (0.020 inch)  Yes  19.50 mm (0.768 inch)  112.07.037.03 or 112.07.037.11 
Yellow  0.75 mm (0.030 inch)  Yes  19.75 mm (0.778 inch)  112.07.037.02 or 112.07.037.10 
Green  0.75 mm (0.030 inch)  Yes  20.00 mm (0.787 inch)  112.07.037.05 or 112.07.037.13 
Black  1.00 mm (0.039 inch)  Yes  20.00 mm (0.787 inch)  385-3638  Bolt  112.07.037.01 or 112.07.037.09 
Sky Blue  1.00 mm (0.039 inch)  Yes  20.25 mm (0.797 inch)  458-6863  Bolt  112.07.037.06 or 112.07.037.14 
Grey  1.25 mm (0.049 inch)  Yes  20.25 mm (0.797 inch)  349-8601  Bolt  112.07.037.04 or 112.07.037.12 
Red  1.25 mm (0.049 inch)  Yes  20.50 mm (0.807 inch)  298-7431  Bolt  112.07.037.07 or 112.07.037.15 
(1) Spring applied hydraulic released

Note: For troubleshooting instructions on brake gap adjustments, refer to the appropriate axle service manual.

Caterpillar Information System:

A Procedure to Rework the Air Conditioner Group Filter Cover Is Used for Certain K-Series and M-Series Medium Wheel Loaders {7320, 7342} A Procedure to Rework the Air Conditioner Group Filter Cover Is Used for Certain K-Series and M-Series Medium Wheel Loaders {7320, 7342}
D6K2 Track-Type Tractor Machine Systems Ripper Lift Cylinder - Remove and Install
C7.1 Engines Welding Precaution
D6K2 Track-Type Tractor Machine Systems Accumulator (Hydraulic) - Remove and Install
D6K Track-Type Tractor Fuses and Circuit Breakers - Replace/Reset
An Improved Track Adjuster Yoke Allows for a Higher Rated Fuse Plate That Will Provide a More Reliable and Durable Recoil System is Now Used On Certain D3K2, D4K2, and D5K2 Track-Type Tractors {4157} An Improved Track Adjuster Yoke Allows for a Higher Rated Fuse Plate That Will Provide a More Reliable and Durable Recoil System is Now Used On Certain D3K2, D4K2, and D5K2 Track-Type Tractors {4157}
C27 and C32 Engine for MD6250 and MD6310 Drill Engine Misfires, Runs Rough or Is Unstable
Improved Angle Cylinder Pin Designs Are Now Available For Certain D6T Track-Type Tractors {6052, 6060, 6701} Improved Angle Cylinder Pin Designs Are Now Available For Certain D6T Track-Type Tractors {6052, 6060, 6701}
Installation Procedure For Updating Angle Cylinder Pins on Certain D6T Track-Type Tractors {6052, 6060, 6701} Installation Procedure For Updating Angle Cylinder Pins on Certain D6T Track-Type Tractors {6052, 6060, 6701}
C32 Tier 4 Final Marine Commercial Engines Crankcase Pressure Is High
A New Tube Assembly for the Push-Pull Arrangement is Now Used on Certain 621K and 627K Wheel Tractor-Scrapers {5057, 5308, 5479, 7103, 7253} A New Tube Assembly for the Push-Pull Arrangement is Now Used on Certain 621K and 627K Wheel Tractor-Scrapers {5057, 5308, 5479, 7103, 7253}
Improved Ripper Cylinder Rod Assemblies are Now Used On Certain D10T Track-Type Tractors {5352, 5356} Improved Ripper Cylinder Rod Assemblies are Now Used On Certain D10T Track-Type Tractors {5352, 5356}
Replacement Solenoid Valves May Fail on Certain Transmissions {3073, 3167, 3174, 5479, 7499} Replacement Solenoid Valves May Fail on Certain Transmissions {3073, 3167, 3174, 5479, 7499}
Scuffing/Scoring May Occur in Bevel Gear Set on Certain 992K and 854K Wheel Dozers {3254, 3256, 3257, 3258} Scuffing/Scoring May Occur in Bevel Gear Set on Certain 992K and 854K Wheel Dozers {3254, 3256, 3257, 3258}
An Improved Sealing Process for Air Conditioning Cover Bolts and Bosses on Certain Series K, Series L, Series M, and Series GC Medium Wheel Loaders {7320} An Improved Sealing Process for Air Conditioning Cover Bolts and Bosses on Certain Series K, Series L, Series M, and Series GC Medium Wheel Loaders {7320}
994K Wheel Loader Systems Air Lines
320GC, 320 and 323 Excavators Machine Systems Stick - Remove and Install
D6K Track-Type Tractor Fuel System Primary and Secondary Filters - Replace
D6K2 Track-Type Tractor Machine Systems Ripper Control Linkage - Remove and Install
D6K Track-Type Tractor Engine Air Filter Primary and/or Secondary Element - Clean/Replace
320GC, 320 and 323 Excavators Machine Systems Main Control Valve - Disassemble
320 GC, 320 and 323 Excavator Belt - Inspect/Adjust/Replace
D6K Track-Type Tractor Backup Alarm - Test
D6K Track-Type Tractor Backup Alarm
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.