3516E Engines for Caterpillar Built Machines Caterpillar


Turbocharger - Remove and Install

Usage:

3512 H4R

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
5p-3931  Anti-Seize Compound 

Start By:

  1. Remove the hood.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.

At operating temperature, the engine coolant is hot and under pressure.

Steam can cause personal injury.

Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand.

Remove the cooling system pressure cap slowly to relieve pressure.

Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.


Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.



Illustration 1g06109348


Illustration 2g06109350


Illustration 3g06109357


Illustration 4g06109367


Illustration 5g06109368

Installation Procedure

  1. Install the turbocharger in the reverse order of removal.


Illustration 6g06109374


Illustration 7g06109377

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