G3500 A3 Engines Caterpillar


Exhaust Bypass Valve - Adjust

Usage:

G3508 DLR
The exhaust bypass valve is preset at the factory. However, adjustments may be necessary due to the following circumstances:

  • Replacement of the exhaust bypass valve

  • Altitude

  • Changes in the ambient temperature

Use the following procedure to adjust the exhaust bypass valve for local conditions.




    Illustration 1g00814530

    (1) Plug

    (2) Locknut

    (3) Adjustment screw

  1. Remove plug (1) and the seal. Loosen locknut (2) .

  1. Turn adjustment screw (3) clockwise for approximately four turns in order to remove the function of the exhaust bypass valve. Be careful not to tighten the screw too far.

  1. Adjust the engine's exhaust emissions according to Systems Operation/Testing and Adjusting, "Air/Fuel Ratio Control - Adjust (Oxygen Feedback)" or Systems Operation/Testing and Adjusting, "Air/Fuel Ratio Control - Adjust (NOX Feedback)".

    ------ WARNING! ------

    Work carefully around an engine that is running. Engine parts that are hot, or parts that are moving, can cause personal injury.

    ----------------------

  1. After the desired exhaust emissions are obtained, turn adjusting screw (3) counterclockwise in order to obtain full load operation with a throttle angle of approximately 70 degrees.

  1. When the operation is satisfactory, tighten locknut (2) to the torque that is listed in the engine's Specifications.

  1. Install the seal and plug (1) .

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