1987/04/06 Caterpillar


New Idler Shaft And Sealing Washers Used In Front Gears And Accessory Drives{1206,1207}

Usage:


3500 Family Of Engines

Description of Change: A new idler shaft with oil sealing washers under the bolts and a new thrust washer assembly are used in the front gear groups and accessory drive groups in the 3500 Family Of Engines. See illustration for a typical location of the new parts.


Location of the new parts and parts service bolts if the former shaft is reused (low speed gear group shown).

The new idler shaft has no counterbored holes for the mounting bolts, and a sealing washer and a hardened washer are used under each bolt. The sealing washer reduces the possibility of oil leaking by the bolts. The new thrust washer assembly is the same as the former thrust washer assembly except for the removal of the oil grooves which are no longer needed.

Adaptable To: The new parts, used in certain combinations, are adaptable to earlier engines. The parts and quantity needed depend on the gear group and application. Refer to the applicable chart and footnotes.

Be sure the sealing washers are under the larger, flat washers as shown.

NOTE: Check the depth of the threads in the front housing at the location for the T55 Bolts (S1608 or 8S9191 if the former shaft is reused). If the thread depth is only 14 mm (.6"), either add an additional 5M2894 Washer or increase the thread depth to 16 mm (.7").

Caterpillar Information System:

1987/04/06 Rerate Plates And 4W5140 Engine Information Plate Available For Use When Rerating 3406B (PEEC) Truck Engines{0782,1250}
1987/04/06 Engine Identification Plate Information For 3406B (PEEC) Truck Engines{0782,1250}
1987/04/06 Improved Governor Performance{1264,1250}
1987/04/06 Stop Engine If There Is A Turbocharger Bearing Failure{1052,1318}
1987/03/30 Oversize Piston Ring Seal Available For Clutch Group {3302,3300}
1987/03/30 Salvage Of Cylinder Heads By Using Oversized Valve Guides And Valve Inserts {1104,1103}
1987/03/30 New Washer Used In Fuel Transfer Pump Group {1256}
1987/03/30 Oversize Bearings For Turbocharger Center Housings Available {1053,1052}
1987/03/30 Piston Cooling Jets No Longer Used In Some Applications {1200}
1987/03/30 New Service Tools Available {0600}
1987/03/23 New Clamps And Grommets For Turbocharger Oil Lines{1300,1307,1052}
1987/03/23 Gasket Removed From Flywheel Housing Cover Groups{1157}
1987/04/06 Longer Bolts With Spacers Now Used On Exhaust Manifolds{1059}
1987/04/13 Checking Injector Synchronization On Engines Equipped With New 11.0 mm Injectors{1290}
1987/04/13 Initial Start Of Engine Using An EGB29P Governor/Actuator After Filling With Oil{1264}
1987/04/20 New Pipe Used Between Turbocharger And Aftercooler; Improved Turbocharger Compressor Housing Has Two Retaining Bolt Holes{1050,1061,1079}
1987/04/20 Serviceable Parts For New Fuel Ratio Control; Pressurize Control To Set Rack On 3406B Engines In Driltech Drill Rigs{1257,1258,1264}
1987/04/20 Material Changed In Exhaust and Inlet Valves{1105}
1987/04/20 Fuel Injection Timing Adjustment{1250}
1987/04/20 Improved Fuel Priming Pump Used{1258}
1987/04/20 Use Improved Heat Start Switch{1416}
1987/04/20 Moisture Cover Available For Start Switches{1416,1424}
1987/04/20 Microfiche Library Cross References Caterpillar Part Numbers With Expanded Product Line Part Numbers{7567}
1987/04/20 New Service Tools Available{0600}
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