Installation Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
5P-3931 |
Anti-Seize Compound |
- |
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| NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
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| NOTICE |
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The alignment of the bellows is important. Improper alignment may lead to premature failure of the bellows. Misalignment can be identified by visually inspecting the convolutions for uniformity of compression. Inspect the bellows for damage prior to installation. If there is any damage to the convolutions, discard the bellows. Minor damage to the ends of the bellows may be repaired. However, if there is any difficulty in installation after the repair, discard the bellows. |
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| Illustration 1 | g01288085 |
- Use a suitable lifting device in order to install turbocharger (19) . The weight of turbocharger (19) is approximately 34 kg (75 lb).
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| Illustration 2 | g01400251 |
- Apply Tooling (A) to the threads of bolts (20) . Install bolts (20) in order to secure turbocharger (19) . Tighten bolts (20) to a torque of 55 ± 5 N·m (41 ± 4 lb ft).
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| Illustration 3 | g01288078 |
- Position hose (18) . Tighten clamp (17) to a torque of 11 ± 1 N·m (97 ± 9 lb in). Tighten clamp (16) to a torque of 11 ± 1 N·m (97 ± 9 lb in).
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| Illustration 4 | g01288075 |
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The ends of the bellows are very sharp. Injury could occur if the bellows are not handled properly. Handle the bellows by the convolutions. |
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Note: Refer to Special Instruction, REHS1728, "Application Guideline for the Bellows" for additional information on handling the bellows.
- Position duct (11) and bellows (15) . Apply Tooling (A) to the threads of clamp (12) . Connect clamp (12) . Tighten clamp (12) to a torque of 12 ± 2 N·m (106 ± 18 lb in). Apply Tooling (A) to the threads of clamp (9) . Connect clamp (9) . Tighten clamp (9) to a torque of 12 ± 2 N·m (106 ± 18 lb in). Position tube assembly (13) , and harness assembly (14) . Connect tube assembly (13) and harness assembly (14) . Position tube assembly (8) . Connect tube assembly (8) . Position the clips and install nut (10) .
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| Illustration 5 | g01288057 |
- Connect tube assembly (7) and tube assembly (6) .
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| Illustration 6 | g01400208 |
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The ends of the bellows are very sharp. Injury could occur if the bellows are not handled properly. Handle the bellows by the convolutions. |
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Note: Refer to Special Instruction, REHS1728, "Application Guideline for the Bellows" for additional information on handling the bellows.
- Connect hose (5) .
- Install duct (2) and bellows (3) .
- Apply Tooling (A) to the threads of clamp (4) . Connect clamp (4) . Tighten clamp (4) to a torque of 12 ± 2 N·m (106 ± 18 lb in).
- Apply Tooling (A) to the threads of clamp (1) . Connect clamp (1) . Tighten clamp (1) to a torque of 12 ± 2 N·m (106 ± 18 lb in).
End By:
Install the combustion body group. Refer to Disassembly and Assembly, "Combustion Body Group (ARD) - Install".
