2006/05/01 Caterpillar


Inspection and/or Repair Procedure to Replace Crankshafts on Machine Engines {1202}

Usage:

980C 13B
Agricultural Tractor:
MT855 (S/N: A3A1-UP)
MT865 (S/N: BDS1-UP; GDA1-UP)
MTC865 (S/N: 8191-UP)
Articulated Truck:
735 (S/N: AWR1-UP)
740 (S/N: AXM1-UP)
D350E (S/N: 9LR1-UP)
D400D (S/N: 8TF1-UP)
D400E (S/N: 2YR1-UP)
D40D (S/N: 2JJ1-UP)
Cold Planer:
PM-201 (S/N: PNM1-UP)
PM-465 (S/N: 5ZS1-UP)
Landfill Compactor:
826C (S/N: 87X1-UP)
826GSeries II (S/N: AYH1-UP)
826G (S/N: 7LN1-UP)
836G (S/N: BRL1-UP; 7MZ1-UP)
836H (S/N: BXD1-UP)
Soil Compactor:
825C (S/N: 86X1-UP)
825GSeries II (S/N: AXB1-UP)
825G (S/N: 6RN1-UP)
Excavator:
245BSeries II (S/N: 6MF1-UP)
245B (S/N: 1SJ1-UP)
245D (S/N: 7ZJ1-UP; 4LK1-UP)
375 (S/N: 8XG1-UP; 8WJ1-UP; 6NK1-UP; 6RL1-UP)
375L (S/N: 9WL1-UP; 1JM1-UP)
385B (S/N: MYA1-UP; RCD1-UP; BKF1-UP; FDL1-UP; ANS1-UP; CLS1-UP; BKX1-UP; BLY1-UP)
385C (S/N: MMA1-UP; KBC1-UP; T2F1-UP; KKK1-UP; EAM1-UP; JCM1-UP; WAW1-UP; MNZ1-UP)
5080 (S/N: 6XK1-UP; 8SL1-UP)
5090B (S/N: CLD1-UP; SJY1-UP)
Load Haul Dump:
R2900 (S/N: 5TW1-UP)
R2900G (S/N: GLK1-UP)
Motor Grader:
16 (S/N: 49G1-UP)
16G (S/N: 93U1-UP)
16H (S/N: 6ZJ1-UP; 3JR1-UP)
Off-Highway Truck/Tractor:
769 (S/N: 99F1-UP)
769B (S/N: 99F1-UP)
770 (S/N: BZZ1-UP)
Pipelayer:
578 (S/N: 8HB1-UP)
583R (S/N: 2XS1-UP)
Reclaimer Mixer:
RM-250C (S/N: AWG1-UP)
Road Reclaimer/Soil Stabilizer:
RM-350 (S/N: 5FK1-UP)
RM-350B (S/N: AXW1-UP)
RM350B (S/N: 7FS1-UP)
RR-250 (S/N: 6ED1-UP)
RR-250B (S/N: 3RR1-UP)
SM-350 (S/N: 1RM1-UP)
SS-250 (S/N: 6DD1-UP)
SS-250B (S/N: 5GR1-UP)
Track-Type Tractor:
D8N (S/N: 9TC1-UP; 1XJ1-UP; 5TJ1-UP; 7TK1-UP)
D8RSeries II (S/N: AKA1-UP; 6YZ1-UP)
D8R (S/N: 7XM1-UP; 9EM1-UP)
D9T (S/N: RJS1-UP)
Underground Articulated Truck:
AD30 (S/N: CXR1-UP)
AD55 (S/N: ANW1-UP)
Wheel Dozer:
824C (S/N: 85X1-UP)
824GSeries II (S/N: AWW1-UP)
824G (S/N: 4SN1-UP)
830M (S/N: 41E1-UP)
834 (S/N: 43E1-UP)
834G (S/N: BPC1-UP; 6GZ1-UP)
834H (S/N: BTX1-UP)
Wheel Loader:
980C (S/N: 13B1-UP; 2EB1-UP; 2XD1-UP; 63X1-UP)
980FSeries II (S/N: 5XJ1-UP; 4RN1-UP; 8JN1-UP)
980F (S/N: 8CJ1-UP; 3HK1-UP)
980GSeries II (S/N: AXG1-UP; AWH1-UP; AYT1-UP)
980G (S/N: 9CM1-UP; 2KR1-UP; 2SR1-UP)
988G (S/N: BNH1-UP; 2TW1-UP)
988H (S/N: BXY1-UP)
Wheel Tractor-Scraper:
621 (S/N: 2DB1-UP)
621B (S/N: 2GB1-UP; 7KC1-UP; 8HC1-UP)
621E (S/N: 2PD1-UP)
621F (S/N: 4SK1-UP; 8PL1-UP)
621G (S/N: CEN1-UP; ALP1-UP)
623E (S/N: 6YF1-UP)
623F (S/N: 6BK1-UP; 5EW1-UP)
623G (S/N: CES1-UP; ARW1-UP)
627E (S/N: 7CG1-UP)
627F (S/N: 1DL1-UP)
627G (S/N: AXF1-UP; CEX1-UP)
631A (S/N: 51F1-UP)
631B (S/N: 13G1-UP)
Service Magazine SEPD0833, 1 May 2006, "Inspection and/or Repair Procedure to Replace Crankshafts ". Disregard this article. Refer to the article that follows.

When the crankshaft needs repair for the above listed machines, refer to Special Instruction, REHS1653. This procedure was developed in order to provide a higher quality and a lower repair cost for crankshafts. Caterpillar recommends reading and understanding this procedure completely before attempting any of the repairs that are described.

Table 1 shows a list of part numbers that may be used in the above listed machines.

Table 1
List of Part Numbers    
Part Number     Description    
6I-1453     Crankshaft    
0R-3973     Crankshaft    
136-8882     Crankshaft    
0R-3972     Crankshaft    
160-1799     Crankshaft    
0R-9443     Crankshaft    
4P-4334     Crankshaft    
137-5920     Crankshaft    
4P-9121     Crankshaft    
155-6632     Crankshaft    
0R-6720     Crankshaft    
0R-3260     Crankshaft    
221-9360     Crankshaft    
156-8536     Crankshaft    
0R-9444     Crankshaft    
189-4918     Crankshaft    
133-6302     Crankshaft    
1W-6207     Crankshaft    
0R-9253     Crankshaft    
2W-2585     Crankshaft    
9Y-9112     Crankshaft    
132-1116     Crankshaft    
1W-6206     Crankshaft    
4N-0741     Crankshaft Gp    
0R-9905     Crankshaft    
0R-9906     Crankshaft    
9Y-8581     Crankshaft    
241-2658     Crankshaft    

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