1984/07/09 Caterpillar


New Disassembly And Assembly Tools Available For Fuel Ratio Controls{0600,1278}

Usage:


Fuel ratio controls are awkward to hold during disassembly and assembly. The new FT1820 (Change No. 1) Assembly Fixture is an inexpensive device that can be used to hold the fuel ratio controls. The new FT1820 (Change No. 1) Assembly Fixture is a redesigned (simplified) combination of the former FT1820 (Change No. 0) and FT1821 Fixtures. Dealers in the U.S.A. and Caterpillar Americas can order drawings of Fabricated Tools (FT) from the address that follows. All other dealers can order drawings from their Subsidiary Service Departments.

Caterpillar Tractor Co.
Service G.O. Print Room
Pioneer Park
600 W. Washington Street
East Peoria, IL 61630
Phone: 309-675-0515


Illustration 1. FT1820 Assembly Fixture.

Also the 6V9052 and 6V9072 Piston Seal Guides are available to help install the piston assemblies into the fuel ratio control bodies.


Illustration 2. Piston seal guides.

Procedure To Use The FT1820 Assembly Fixture

1. Put the FT1820 Assembly Fixture in position in a vise so that the side of the tool (station) to be used is not over the vise jaws.


Illustration 3. FT1820 Assembly Fixture in vise.

2. Put the fuel ratio control, that is to be serviced, over the studs on the assembly fixture as shown. Proceed with the disassembly or assembly


Illustration 4. Fuel ratio control on the FT1820 Assembly Fixture.

Procedure To Use 6V9052 And 6V9072 Piston Seal Guides

1. The 6V9052 or 6V9072 Piston Seal Guides can be used to help install the piston assembly into the fuel ratio control body. Put the control body in position on the appropriate work station of the FT1820 Assembly Fixture.

2. Use engine oil to lubricate the inside of 6V9052 or 6V9072 Piston Seal Guide. Put the guide in position in the control body as shown.


Illustration 5. Position piston seal guide in the control body.

3. Use engine oil to lubricate the piston assembly. Put the piston in the piston seal guide and start the bottom of the piston assembly into bottom bore in the control body.


Illustration 6. Installation of the piston assembly.

4. After the piston assembly has been started, push it completely into position in the control body with one smooth continuous motion.

Caterpillar Information System:

1984/07/02 Surface Grinding Of Compacted Graphite Iron Cylinder Heads{1101}
1984/07/02 New Crankshaft, Cylinder Block And Camshaft Used{1202,1201,1210}
1984/07/02 Modification To FT1488 Exciter Tester Group Allows Testing Of All Small Frame SR4 Generators{0785,4450,4467}
1984/07/02 Procedure To Clean Oil Passages In Crankshafts And Cylinder Blocks{0622,0675,1201,1202}
1984/06/25 New Rear Crankshaft Seal Group Used {1161}
1984/06/25 New Cylinder Head Has Larger Mounting Holes For The Lifting Brackets {1100,1101}
1984/06/25 Oil Recommendations For Power Shift Transmissions {3179}
1984/06/25 MG507 Marine Transmission Uses Metric Fasteners {3354}
1984/06/25 New Ammeter And Ammeter Calibrator Group Available {0651}
1984/06/25 Copper Seals Available For JIC (Joint Industry Conference) Fittings {0600,0683,0684}
1984/06/11 Valve Springs Must Be Removed Before Fuel Injection Nozzle Adapter Assembly Is Removed{1106}
1984/06/11 Oil Temperature Gauges Must Be Used With The Correct Senders{7488,7489}
1984/07/16 Make Sure Crankshaft Is Installed Correctly{1202}
1984/07/16 A New Baffle Plate And Oil Pump Drive Sleeve Are Used In Marine Transmissions{3310}
1984/07/16 New Relief Valve Guide Used In Oil Pump{1315}
1984/07/16 Alternator Available For General Use{1405}
1984/07/16 Use Caution When Handling Components That Contain Asbestos{0353}
1984/07/16 New Mechanical Service Meter Used{7478}
1984/07/16 FT1886 Valve Spring Compressor Group Available{0600,1108}
1984/07/16 Use Vacuum Tester For Quality Control Check Of Water Pump Seal{0768,1361}
1984/07/16 Installation Instructions For Turbocharger Bearing Kit{1052,1053}
1984/08/13 Higher Compression Pistons Can Help Reduce White Exhaust Smoke During Cold Weather Starts{1250}
1984/08/13 New Service Tools Available{0600}
1984/08/13 New Films (Decals) Available For Service Meter Face{7478,7480}
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