D6N Track-Type Tractor Engine Supplement Caterpillar


Engine - Install

Usage:

D6N AKM

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
1U-9745  Air/Hydraulic Jack Gp 
138-7575  Link Bracket 
1U-9200  Lever Puller Hoist 
154-9731  Thread Lock Compound   


    Illustration 1g00952815

  1. Attach a suitable lifting device to engine (19) and install engine (19). The weight of engine (19) is approximately 907 kg (2000 lb).


    Illustration 2g00952669

  2. Install bolt (22).


    Illustration 3g00952667

  3. Install bolt (21).

  4. Repeat Steps 2 and 3 for the opposite side of the engine.


    Illustration 4g00952666

    Note: Apply Tooling (D) to the studs before installation.

  5. Install the nuts and bolts (20) on housing (17).


    Illustration 5g01534954

  6. Remove the suitable lifting device from engine (19).


    Illustration 6g00952664


    Illustration 7g00952663

  7. Disconnect Tooling (C) from Tooling (B). Remove Tooling (B) from housing (17). Remove Tooling (C) from ROPS assembly (18).


    Illustration 8g00952660

  8. Install bolt (16).


    Illustration 9g00952658

  9. Connect harness assemblies (15).


    Illustration 10g00952657

  10. Install bolt (14).


    Illustration 11g00952656

  11. Install bolt (13).


    Illustration 12g00952655

  12. Install support (12) and bolts (11).

  13. Repeat Step 12 for the opposite side of the engine.


    Illustration 13g00952654

  14. Connect hose assembly (10).


    Illustration 14g00952653

  15. Connect ground wire (9) and starter cable (8).


    Illustration 15g00952652

  16. Install bolt (7) and connect four harness assemblies (6).


    Illustration 16g00952650

  17. Connect hose (5).


    Illustration 17g00952649

  18. Install plate (4).


    Illustration 18g00952647

  19. Use Tooling (A) in order to raise bottom guard (1) to case and frame assembly (3). Install bolts (2).

  20. Fill the power train oil system. The capacity of the power train is approximately 144 L (38 US gal). Refer to the Operation and Maintenance Manual, "Capacities - Refill" for the correct procedure.

  21. Turn the fuel shutoff valves to the ON position. Refer to Operation and Maintenance Manual, "Fuel System Primary Filter/Water Seperator - Drain" for the correct procedure.

End By:

  1. Install the radiator. Refer to Disassembly and Assembly, "Radiator and Aftercooler - Install".

  2. Install the air cleaner. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".

  3. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".

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