D6G Track-Type Tractor Power Train Caterpillar


Final Drive Case - Remove and Install

Usage:

D6E 2MJ

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1P-5590     Adapter     1    
B     9S-9100     Sling Assembly     1    

Start By:

  1. Remove the sprocket assemblies. Refer to Disassembly and Assembly, "Sprocket Assembly - Remove".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Note: Check the condition of all seals and of all components. If any parts are worn or damaged, use new parts for replacement.

  1. Drain the oil from the final drive case.



    Illustration 1g00418754

  1. Install tool (A) and the 1A-7486 Nut from the final drive group on the end of the sprocket shaft, as shown.

    Note: The nut and tool (A) will hold the hub and final drive gears in position when the case is removed.

  1. Remove the bolts and washers that hold the final drive case to the steering clutch case.



    Illustration 2g00418755

  1. Install three 1/2 inch - 13 NC guide pins (1) through the final drive case and into the steering clutch case.

  1. Install two 1/2 inch - 13 NC forcing screws (2) into the final drive case.

  1. Tighten the screws evenly in order to make a separation of the case from the steering clutch case.

  1. Pull the case onto the guide pins so that tool (B) can be fastened to the case.

  1. Attach an appropriate lifting device and a hoist to tool (B) .

  1. Remove the final drive case. The weight of the final drive case is 135 kg (300 lb).

Installation Procedure




    Illustration 3g00418755

  1. Clean the machined surfaces of the final drive case and the steering clutch case.

  1. Put 7M-7260 Liquid Gasket on the machined surfaces of the final drive case and the steering clutch case.

  1. Install three 1/2 inch - 13 NC guide pins (1). Make sure that forcing screws (2) are removed.

  1. Fasten tool (B) and a hoist to the final drive case.

  1. Put the case in position onto guide pins (1). Push the case so that the case is flush against the steering clutch case.

  1. Remove tool (B) from the case and push the case against the steering clutch case.

  1. Install the bolts and the washers that hold the case in position. Tighten the bolts to a torque of 135 ± 14 N·m (100 ± 10 lb ft).


NOTICE

Perform scheduled oil sampling on oil wetted compartments in order to check for contaminants.


End By:

  1. Install the sprocket assemblies. Refer to Disassembly and Assembly, "Sprocket Assembly - Remove and Install".
  2. Fill the final drive case with oil to the correct level. Refer to Operation and Maintenance Manual for the correct capacity.

Caterpillar Information System:

966G Wheel Loader and 972G Wheel Loader Power Train Transmission Planetary
950G Wheel Loader, 962G Wheel Loader and IT62G Integrated Toolcarrier Steering System Steering Neutralizer Valve - Check and Adjust
950G Wheel Loader, 962G Wheel Loader and IT62G Integrated Toolcarrier Steering System Pilot Valve (Steering) Supply Pressure - Test and Adjust
950G Wheel Loader, 962G Wheel Loader and IT62G Integrated Toolcarrier Steering System Steering Pilot System Pressure - Test
950G Wheel Loader, 962G Wheel Loader and IT62G Integrated Toolcarrier Steering System Relief Valve (Pump Backup) - Test and Adjust - Command Control Steering
613C Series II Wheel Tractor-Scraper Machine Systems Floor Dump Arm - Remove and Install
615C Series II Wheel Tractor-Scraper Machine Systems Pilot Control Valve (Elevator) - Disassemble
637E Series II Wheel Tractor-Scrapers Differential and Final Drive Oil Level - Check
615C Series II Wheel Tractor-Scraper Machine Systems Diverter Valve (Elevator) - Remove
D6G Track-Type Tractor Power Train Steering Clutch - Assemble
615C Series II Wheel Tractor-Scraper Machine Systems Ejector Carrier Roller - Install
988G Wheel Loader Machine Systems Ride Control Valve - Assemble
3306B Industrial Engine Air Tank Moisture and Sediment - Drain - If Equipped
992G Wheel Loader Machine Systems Ride Control Valve - Disassemble
D6G Track-Type Tractor Power Train Final Drive Gear, Idler Pinion and Bearings - Remove
613C Series II Wheel Tractor-Scraper Machine Systems Vane Motor (Elevator) - Disassemble
992G Wheel Loader Machine Systems Ride Control Valve - Remove
966G Wheel Loader and 972G Wheel Loader Power Train Output Transfer Gears
992G Wheel Loader and 854G Wheel Dozer Steering System Steering Neutralizer Valve - Check and Adjust
994D Wheel Loader Power Train Rollover Protective Structure (ROPS)
613C Series II Wheel Tractor-Scraper Machine Systems Vane Motor (Elevator) - Assemble
Air Conditioning and Heating R134a for All Caterpillar Machines Refrigerant Leakage - Test
902 and 906 Compact Wheel Loaders Hydraulic System Lift Cylinder
Repair of Boom and Bucket Stop Alignment{6107, 6501} Repair of Boom and Bucket Stop Alignment{6107, 6501}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.