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| Illustration 1 | g00419327 |
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| Illustration 2 | g00293061 |
Detail A | |
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| Illustration 3 | g00293062 |
Detail B | |
(1) Number 1 Clutch
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116-6126 Transmission Planetary and 147-0173 Transmission Planetary
- Thickness of four new discs and four new plates for the Number 1 clutch ... 42.36 ± 0.64 mm (1.668 ± .025 inch)
- Thickness of one new 9P-7390 Friction Disc Assembly ... 5.59 ± 0.08 mm (.220 ± .003 inch)
- Thickness of one new 115-5571 Plate ... 5.00 ± 0.08 mm (.197 ± .003 inch)
- Thickness of one new 9P-7390 Friction Disc Assembly ... 5.59 ± 0.08 mm (.220 ± .003 inch)
(2) Number 2 Clutch
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116-6126 Transmission Planetary and 147-0173 Transmission Planetary
- Thickness of four new discs and four new plates for the Number 2 clutch ... 42.36 ± 0.64 mm (1.668 ± .025 inch)
- Thickness of one new 9P-7390 Friction Disc Assembly ... 5.59 ± 0.08 mm (.220 ± .003 inch)
- Thickness of one new 115-5571 Plate ... 5.00 ± 0.08 mm (.197 ± .003 inch)
- Thickness of one new 9P-7390 Friction Disc Assembly ... 5.59 ± 0.08 mm (.220 ± .003 inch)
(3) Number 3 Clutch
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116-6126 Transmission Planetary and 147-0173 Transmission Planetary
- Thickness of three new discs and three new plates for the Number 3 clutch ... 31.77 ± 0.54 mm (1.251 ± .021 inch)
- Thickness of one new 6Y-5911 Friction Disc ... 5.59 ± 0.10 mm (.220 ± .004 inch)
- Thickness of one new 115-5572 Plate ... 5.00 ± 0.08 mm (.197 ± .003 inch)
- Thickness of one new 6Y-5911 Friction Disc ... 5.59 ± 0.10 mm (.220 ± .004 inch)
(4) Number 4 Clutch
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116-6126 Transmission Planetary and 147-0173 Transmission Planetary
- Thickness of two new discs and two new plates for the Number 4 clutch ... 21.18 ± 0.36 mm (.834 ± .014 inch)
- Thickness of one new 6Y-5911 Friction Disc ... 5.59 ± 0.10 mm (.220 ± .004 inch)
- Thickness of one new 115-5572 Plate ... 5.00 ± 0.08 mm (.197 ± .003 inch)
- Thickness of one new 6Y-5911 Friction Disc ... 5.59 ± 0.10 mm (.220 ± .004 inch)
(5) Number 5 Clutch
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116-6126 Transmission Planetary and 147-0173 Transmission Planetary
- Thickness of three new discs and two new plates for the Number 5 clutch ... 22.85 ± 0.46 mm (.900 ± .018 inch)
- Thickness of one new 6Y-5912 Friction Disc ... 4.95 ± 0.10 mm (.195 ± .004 inch)
- Thickness of one new 8P-1964 Plate ... 4.00 ± 0.08 mm (.158 ± .003 inch)
- Thickness of one new 6Y-5912 Friction Disc ... 4.95 ± 0.10 mm (.195 ± .004 inch)
(6) Torque for the four bolts ... 280 ± 20 N·m (205 ± 15 lb ft)
(7) Number 6 Clutch
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116-6126 Transmission Planetary and 147-0173 Transmission Planetary
- Thickness of three new discs and four new plates for the Number 6 clutch ... 36.77 ± 0.62 mm (1.448 ± .024 inch)
- Thickness of one new 6Y-5911 Friction Disc ... 5.59 ± 0.10 mm (.220 ± .004 inch)
- Thickness of one new 115-5572 Plate ... 5.00 ± 0.08 mm (.197 ± .003 inch)
- Thickness of one new 6Y-5911 Friction Disc ... 5.59 ± 0.10 mm (.220 ± .004 inch)
(8) Torque for the two bolts ... 110 ± 10 N·m (80 ± 7 lb ft)
(9) Inside diameter of a new planetary gear for the Number 6 clutch ... 34.399 ± 0.008 mm (1.3543 ± .0003 inch)
(10) Diameter of a new planetary shaft for the Number 6 clutch ... 26.439 ± 0.005 mm (1.0409 ± .0002 inch)
(11) Immediately prior to the installation of the bearing, lubricate the groove and lubricate the seal with a minimal amount of the lubricant that is being sealed.
(12) Inside diameter of a new planetary gear for the Number 1 clutch ... 47.653 ± 0.008 mm (1.8761 ± .0003 inch)
(13) Diameter of a new planetary shaft for the Number 1 clutch ... 38.095 ± 0.005 mm (1.4998 ± .0002 inch)
(14) 116-8230 Rod
- Quantity ... 5
- Length ... 355 ± 1 mm (14 ± .04 inch)
- Outside diameter ... 6.08 mm (.239 inch)
- Length ... 355 ± 1 mm (14 ± .04 inch)
(15) 5L-1941 Spring for the Number 1 clutch and the Number 2 clutch
- Quantity ... 5
- Length under test force ... 103.1 mm (4.06 inch)
- Test force ... 410 N (92 lb)
- Free length after test ... 136.7 mm (5.38 inch)
- Outside diameter ... 12.19 mm (.480 inch)
- Length under test force ... 103.1 mm (4.06 inch)
(16) Immediately prior to the installation of the bearing, lubricate the groove and lubricate the seal with a minimal amount of the lubricant that is being sealed.
(17) Diameter of a new planetary shaft for the Number 2 clutch and the Number 3 clutch ... 35.255 ± 0.006 mm (1.3880 ± .0002 inch)
(18) Inside diameter of a new planetary gear for the Number 2 clutch and the Number 3 clutch ... 43.221 ± 0.008 mm (1.7016 ± .0003 inch)
(19) (23) (25) 2S-1382 Spring for the Number 3 clutch, the Number 4 clutch, and the Number 6 clutch
- Quantity ... 15
- Length under test force ... 44.2 mm (1.74 inch)
- Test force ... 103 ± 8 N (23.1 ± 1.8 lb)
- Free length after test ... 50.0 mm (1.97 inch)
- Outside diameter ... 15.09 mm (.594 inch)
- Length under test force ... 44.2 mm (1.74 inch)
(20) Immediately prior to the installation of the bearing, lubricate the groove and lubricate the seal with a minimal amount of the lubricant that is being sealed.
(21) Inside diameter of a new planetary gear for the Number 4 clutch and the Number 5 clutch ... 34.399 ± 0.008 mm (1.3543 ± 0.0003 inch)
(22) Diameter of a new planetary shaft for the Number 4 clutch and the Number 5 clutch ... 26.439 ± 0.005 mm (1.0409 ± .0002 inch)
(24) Immediately prior to the installation of the bearing, lubricate the groove and lubricate the seal with a minimal amount of the lubricant that is being sealed.
(26) Torque for the five bolts ... 110 ± 10 N·m (80 ± 7 lb ft)
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| Illustration 4 | g00419332 |
(27) Torque for final installation of the two sensors ... 25 ± 5 N·m (18 ± 4 lb ft)