854G Wheel Tractor and 992G Wheel Loader Power Train Caterpillar


Drive Shaft (Front) and Drive Shaft Carrier Bearing - Remove

Usage:

854G 1JW

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     8S-9906     Ratchet Puller     1    
1U-8221 Nylon Lifting Sling     2    
B     1U-6410     Three Jaw Puller     1    
C     1P-0520     Driver Group     1    

Start By:

  1. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
  2. Remove the center drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Center) - Remove and Install".



    Illustration 1g00352976

  1. Support front drive shaft (1) with Tooling (A) .



    Illustration 2g00352977

  1. Remove four bolts (2) that fasten front drive shaft (1) to yoke (3) .



    Illustration 3g00352978

  1. Separate front drive shaft (1) from yoke (3) by sliding the yoke toward the front axle assembly. Tie yoke (3) to the front axle assembly in order to prevent the yoke from coming off the pinion shaft.

    Note: To prevent the oil from spilling, do not remove yoke (3) .




    Illustration 4g00352979

  1. Remove bolt (4) that fastens yoke (5) to the front drive shaft at the carrier bearing.



    Illustration 5g00352980

  1. Remove O-ring seal (6) from yoke (5) .



    Illustration 6g00352981

  1. Remove yoke (5) from the front drive shaft. The yoke is a slip fit to the drive shaft. The weight of the yoke is 20 kg (45 lb).



    Illustration 7g00352982

    Rear Side




    Illustration 8g00352983

    Front Side

  1. Remove six bolts (7), the washers and the nuts that fasten carrier bearing housing (8) to the front frame.



    Illustration 9g00352984

  1. Install two M12 X 1.75 X 120 MM forcing screws (9) in the threaded holes of carrier bearing housing (8). Tighten the forcing screws evenly in order to free the carrier bearing housing from the front loader frame.



    Illustration 10g00352990

  1. Attach Tooling (B) to carrier bearing housing (8) and to the front drive shaft.

  1. Use Tooling (B) to remove carrier bearing housing (8) from the drive shaft. Use two persons to remove carrier bearing housing (8) from the machine. The weight of the carrier bearing housing is 50 kg (110 lb).



    Illustration 11g00352991



    Illustration 12g00353034

  1. Use Tooling (A) to carefully lower front drive shaft (1) to the ground. The weight of the front drive shaft is 102 kg (225 lb).



    Illustration 13g00353192

  1. Remove six bolts (10), bearing retainer (11) and the bearing spacer from carrier bearing housing (8) .



    Illustration 14g00353193

  1. Remove O-ring seal (12) from carrier bearing housing (8) .



    Illustration 15g00353196



    Illustration 16g00353201

  1. Use Tooling (C) to remove lip seal (13) from bearing retainer (11) .



    Illustration 17g00353209



    Illustration 18g00353202

  1. Place carrier bearing housing (8) on wood blocks. Use a hammer and a punch to remove two bearing cups (14) and two bearing cones (15) .



    Illustration 19g00353292



    Illustration 20g00353332

  1. Use Tooling (C) to remove lip seal (16) from carrier bearing housing (8) .

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