Auxiliary Water Pump - Assemble
Assembly Procedure
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 1P-1855 | Retaining Ring Pliers | 1 |
| B | 1P-1861 | Retaining Ring Pliers | 1 |
| D | 9S-9152 | Bearing Puller | 1 |
| F | 1U-6396 | O-Ring Assembly Compound | 1 |
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| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Use Tooling (D) and a suitable press to install bearings (19) and spacer (20) .
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| Illustration 1 | g00653154 |
- Install washers (18). Install retaining rings (17) .
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| Illustration 2 | g00653570 |
- Use a suitable press in order to install shaft (16) in the water pump housing.
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| Illustration 3 | g00653686 |
- Use Tooling (B) to install retaining ring (15) .
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| Illustration 4 | g00653549 |
- Install the seal assembly in the water pump housing with a pipe that is 38.1 mm (1.50 inch) in diameter and of suitable length.
- Use Tooling (A) to install retaining ring (14) .
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| Illustration 5 | g00653542 |
- Install plate (12). Ensure that locator pin (13) is aligned with the slot in the water pump housing.
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| Illustration 6 | g00653156 |
- Position cam (11) in the water pump housing.
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| Illustration 7 | g00653188 |
- Lubricate O-ring seal (9) with Tooling (F). Install bolt (10) and install O-ring seal (9) .
- Install the key on the water pump shaft.
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| Illustration 8 | g00653710 |
- Install pump impeller (8) .
- Position cover plate (7) and install bolts (6) .
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| Illustration 9 | g00653713 |
- Ensure that lip seal (5) is seated properly in mounting plate (4) .
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| Illustration 10 | g00653096 |
- Position mounting plate (4) and install bolts (3) .
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| Illustration 11 | g01088086 |
- Position gear (2) and install nut (1) .
End By: Install the auxiliary water pump. Refer to Disassembly and Assembly, "Auxiliary Water Pump - Install".
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