Maintenance Interval Schedule
Ensure that the Safety Information, Warnings, and Instructions are read and understood before operation or maintenance procedures are performed.
Battery or Battery Cable - Disconnect
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Fuel System - Prime
Severe Service Application - Check
Driven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Power Take-Off Clutch - Check/Adjust/Lubricate
Walk-Around Inspection
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Transfer Pump Strainer - Clean
Hoses and Clamps - Inspect/Replace
Electronics Grounding Stud - Inspect/Clean/Tighten
Engine Oil and Filter - Change
Turbocharger - Inspect
Alternator - Inspect
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Fuel Injection Nozzles - Test/Exchange
Cooling System Water Temperature Regulator - Replace
Starting Motor - Inspect
Water Pump - Inspect
First
Engine Valve Lash - Inspect/Adjust
Every
Cylinder Head Grounding Stud - Inspect/Clean/Tighten
In order to determine the maintenance interval, use the value that occurs first: fuel consumption , service hours , or calendar time .
Before each consecutive interval is performed, all of the maintenance requirements from the previous interval must also be performed.
The normal oil change interval is every 500 service hours or 12 months. Be sure to conduct controlled oil sampling at every 250 service hours or 6 months. The oil change interval may need to be reduced for some applications based on the controlled oil sampling results. Verify the proper oil change interval for the engine after satisfactory completion of the controlled oil sampling.
When Required
Battery - ReplaceBattery or Battery Cable - Disconnect
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Fuel System - Prime
Severe Service Application - Check
Daily
Cooling System Coolant Level - CheckDriven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Power Take-Off Clutch - Check/Adjust/Lubricate
Walk-Around Inspection
Every 250 Service Hours or 6 Months
Engine Oil Sample - ObtainEvery 250 Service Hours or 1 Year
Radiator - CleanEvery 500 Service Hours
Alternator and Fan Belts - Inspect/Adjust/ReplaceBattery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Every 500 Service Hours or 6 Months
Engine Protective Devices - CheckFuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Transfer Pump Strainer - Clean
Hoses and Clamps - Inspect/Replace
Every 500 Service Hours or 1 Year
Air Compressor Filter - Clean/ReplaceElectronics Grounding Stud - Inspect/Clean/Tighten
Engine Oil and Filter - Change
Every 1000 Service Hours
Engine Valve Lash - Inspect/AdjustTurbocharger - Inspect
Every 2000 Service Hours
Air Compressor - InspectAlternator - Inspect
Every 2000 Service Hours or 1 Year
Aftercooler Core - InspectCrankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Fuel Injection Nozzles - Test/Exchange
Every 2000 Service Hours or 2 Years
Cooling System Coolant Extender (ELC) - AddEvery 3000 Service Hours or 2 Years
Cooling System Coolant (DEAC) - ChangeCooling System Water Temperature Regulator - Replace
Starting Motor - Inspect
Water Pump - Inspect
Every 4000 Service Hours or 2 Years
Aftercooler Core - Clean/TestEvery 6000 Service Hours or 3 Years
Cooling System Coolant Extender (ELC) - AddEvery 6000 Service Hours or 6 Years
Cooling System Coolant (ELC) - ChangeEvery 8000 Service Hours or 1 Year
Engine Crankcase Breather - Clean/ReplaceFirst 300 L (80 US gal) of Fuel or First 20 to 40 Service Hours
Engine Valve Lash - Inspect/Adjust
Every 13 000 L (3400 US gal) of Fuel or 250 Service Hours
Cylinder Head Grounding Stud - Inspect/Clean/Tighten
Overhaul
Overhaul ConsiderationsCaterpillar Information System:
3056E Industrial Engine Valve Depth - Inspect
2002/09/01 Proper Installation of Exhaust Manifolds {1059}
3054E and 3056E Industrial Engines Cold Weather Operation
2002/09/09 Proper Installation of Exhaust Manifolds {1059}
C9 Urban Transit Bus Engine Turbocharger
G3612 and G3616 Engines Turbocharger
2002/08/01 The Standard 3 Phase Voltages That Are Available Have Changed For Options That Are Driven By Electric Motors {5927}
C-10 and C-12 Truck Engines Basic Engine
C-10 and C-12 On-Highway Engines Modulating Valve - Remove and Install
C-10 and C-12 On-Highway Engines Fuel Recirculation Valve - Remove and Install
G3520B Engines Cat Data Link
C9 On-highway Engine Cylinder Head
3054E and 3056E Industrial Engines Fuel System - Prime
C-15 On-Highway Engine Modulating Valve - Remove and Install
C-15 On-Highway Engine Turbocharger - Remove
C-15 On-Highway Engine Turbocharger - Install
C-10 and C-12 On-Highway Engines Turbocharger - Remove
C-10 and C-12 On-Highway Engines Turbocharger - Install
2002/08/12 A Summary of Revisions Will Start to Appear In Disassembly And Assembly Revisions {1000, 7000}
G3306 Engine Safety Messages
3054E and 3056E Industrial Engines Fuel System - Prime
C-15 On-Highway Engine Fuel System
3056E Industrial Engine Fuel Injection
PMG3516 Power Module Safety Messages