CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Caterpillar


Final Drive - Remove

Usage:

OEMS L5E

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
(A)     138-7574     Link Bracket     2    

Start By:

  1. Separate the track assembly. Refer to Disassembly and Assembly, "Track - Separate" in this manual.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

At operating temperature, the hydraulic oil is hot and under pressure. Hot oils can cause burns.

To prevent possible personal injury, release the pressure in the implement hydraulic circuit (boom, stick, bucket, and swing), travel circuits, and the hydraulic oil tank at the filler cap before any hydraulic lines or components are disconnected or removed.

Remove the filler cap only when the engine is stopped and the filler cap is cool enough to touch.

----------------------

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release" in this manual.



    Illustration 1g00486980

  1. Remove bolts (1) and the washers that secure cover assembly (2). Remove cover assembly (2) from the inside rear of the undercarriage frame assembly.



    Illustration 2g00486981

    Note: When two hose assemblies (3) are disconnected from the travel brake valve, oil will flow from the hose assemblies. Oil will also flow from two hose assemblies (4) and (5) when the hose assemblies are disconnected from the travel motor. Place a suitable container under the hose assemblies in order to collect the oil.

  1. Disconnect two hose assemblies (3) from the travel brake valve. Put plugs in the ends of the hose assemblies in order to prevent oil loss and keep contaminants out of the hydraulic system.

  1. Remove the travel brake valve. Refer to Disassembly and Assembly, "Travel Brake Valve - Remove" in this section.

  1. Disconnect hose assemblies (4) and (5) from the travel motor. Put plugs in the ends of the hose assemblies in order to prevent oil loss and keep contaminants out of the hydraulic system.

  1. Remove elbow (6) from the travel motor.



    Illustration 3g00486987

  1. Fasten Tooling (A) and a hoist to final drive (7), as shown. Put a slight lifting tension on the final drive.



    Illustration 4g00486988

  1. Remove two plugs (9) from the forcing bolt holes in the undercarriage frame assembly.

  1. Remove 16 bolts (8) and the washers that secure the final drive to the undercarriage frame assembly.



    Illustration 5g00486990

  1. Install two suitable sized forcing bolts (10) in the forcing bolt holes in the frame. Tighten the two forcing bolts evenly in order to loosen the final drive from the undercarriage frame assembly.

  1. Carefully remove final drive (7) from the undercarriage frame assembly. The combined weight of the final drive and the travel motor is approximately 379 kg (835 lb).

  1. Remove two forcing bolts (10) from the undercarriage frame assembly.

  1. Remove the travel motor from the final drive. Refer to Disassembly and Assembly, "Travel Motor - Remove" in this manual.

Caterpillar Information System:

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CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Final Drive
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CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Final Drive - Install
CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Front Idler
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