302.5C Mini Hydraulic Excavator Machine Systems Caterpillar


Upper Frame and Undercarriage Frame - Connect

Usage:

302.5C GBB

Connection Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     189-0410     Shackle As     2    
B     189-0409     Shackle As     2    
C     138-7574     Link Bracket     1    
D     1P-1864     Retaining Ring Pliers As     1    
E     138-7575     Link Bracket     4    
F     1U-9200     Lever Puller Hoist     1    


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: Cleanliness is an important factor. Before the assembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.




    Illustration 1g01188269



    Illustration 2g01188350

  1. Attach Tooling (E), Tooling (F), and a suitable lifting device to upper structure (18) and position upper structure (18). Use Tooling (F) in order to level upper structure (18). The weight of upper structure (18) is approximately 1179 kg (2600 lb).

  1. Install bolts (17). Tighten bolts (17) to a torque of 80 ± 15 N·m (59 ± 11 lb ft).

  1. Remove Tooling (E), Tooling (F), and the suitable lifting device from upper structure (18) .



    Illustration 3g01188058

  1. Rotate the upper structure in order to install remaining bolts (17). Tighten bolts (17) to a torque of 80 ± 15 N·m (59 ± 11 lb ft).



    Illustration 4g01188395

  1. Connect tube assembly (16) .



    Illustration 5g01188042

  1. Connect hose (14) and hose assemblies (15) .

  1. Install the swing motor. Refer to Disassembly and Assembly, "Swing Motor - Install".

  1. Install the cab. Refer to Disassembly and Assembly, "Cab - Install".



    Illustration 6g01188375



    Illustration 7g01186868

  1. Install Tooling (A) to the boom and install a suitable lifting device. Position boom assembly (10). The weight of boom assembly (10) is approximately 454 kg (1000 lb).

  1. Install pin assembly (12) and the shims. Use Tooling (D) in order to install retaining ring (11). Connect hose assembly (13) .



    Illustration 8g01186854

  1. Connect hose assemblies (8). Install clamp (9) .



    Illustration 9g01186832

  1. Install pin assembly (7). Use Tooling (D) in order to install retaining ring (6) .

  1. Remove the suitable lifting strap and Tooling (B) from boom cylinder (5) .



    Illustration 10g01186767

  1. Connect hose assemblies (2), (3), and (4) and install the mounting hardware. Install cover (1) .



    Illustration 11g01187285

  1. Remove Tooling (A), Tooling (B), Tooling (C), and the suitable lifting chain.



    Illustration 12g01186743

  1. Raise the boom and remove the suitable blocking.

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