Assembly Procedure
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| Illustration 1 | g01189278 |
- Install O-ring seals (205) .
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| Illustration 2 | g01189198 |
- Position housing (202) onto housing (204) .
- Install bolts (203) .
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| Illustration 3 | g01189197 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install sleeve (194), pin (195), sleeve (196), spool (197), spring (198), retainer (199), O-ring seal (200), and plug (201) .
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| Illustration 4 | g01189196 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install O-ring seal (193), O-ring seal (192), pin (191), sleeve (190), sleeve (189), piston (188), piston (187), spring (186), spring (184), shims (183), the backup rings, O-ring seals (182), piston (181), and O-ring seal (180) .
- Install the O-ring seal, plug (185), plug (178), cover (179), and bolts (177) .
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| Illustration 5 | g01189194 |
- Install O-ring seals (174), covers (175), and bolts (176) .
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| Illustration 6 | g01189193 |
- Install O-ring seal (169) and plug (170) .
- Install O-ring seals (171), covers (172), and bolts (173) .
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| Illustration 7 | g01189191 |
- Install O-ring seal (168) and plug (167) .
- Install O-ring seal (166), cover (165), and bolts (164) .
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| Illustration 8 | g01189195 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install sleeve (163), piston (162), spring (160), backup rings (154), O-ring seals (155), and cover (159) .
- Install rod (156), shim (157), spring (152), ball (158), and O-ring seals (153) .
- Install housing (151) and bolts (161) .
- Install O-ring seal (150) and plug (149) into housing (151) .
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| Illustration 9 | g01189189 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install valve assembly (142) and valve assembly (137) .
- Install bolt (138), spring (139), poppet (140), spool (141), the O-ring seal, valve (143), spring (144), the O-ring seal, guide (145), O-ring seal (146), housing (147), and bolts (148) .
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| Illustration 10 | g01189188 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install retainer (128), spring (129), retainer (130), and bolt (131) .
- Install spool assembly (127) .
- Install O-ring seals (132), plate (133), O-ring seal (134), cover (135), and bolts (136) .
- Repeat Steps 18 through Step 20 for valve assembly (126) .
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| Illustration 11 | g01188326 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install retainer (119), spring (120), retainer (121), bolt (125), and spool assembly (118) .
- Install O-ring seal (122), housing (123), and bolts (122) .
- Repeat Step 22 through Step 23 for valve assembly (117), valve assembly (116), valve assembly (115), valve assembly (114), and valve assembly (113).
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| Illustration 12 | g01188325 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install spool (107), O-ring seal (112), piston (111), piston (106), spring (110), and O-ring seal (109) .
- Install O-ring seal (108), plug (104), housing (105), and bolts (103) .
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| Illustration 13 | g01188324 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install retainer (93), washer (94), O-ring seal (102), piston (101), spring (100), piston (95), O-ring seals (99), retainer (98), spring (97), and sleeve (96) .
- Install O-ring seal (89), O-ring seal (91), housing (88), nut (92), O-ring seal (87), housing (86), O-ring seal (85), valve (84), and nut (83) into housing (90) .
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| Illustration 14 | g01188322 |
- Install valve (82), O-ring seal (81), and plug (80) .
- Install O-ring seals (79), O-ring seals (78), and check valve (77) .
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| Illustration 15 | g01188321 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install O-ring seals (75) and check valves (76) .
- Install backup ring (72), the O-ring seal, O-ring seal (73), and plug (74) .
- Install poppet (71), spring (69), the O-ring seal, backup ring (70), and valve (68) .
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| Illustration 16 | g01188320 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install sleeve (66), O-ring seals (65), sleeve (64), spool (63), spring (62), spool (61), spring (60), shims (59), washer (58), the O-ring seal, the backup ring, O-ring seal (57), housing (56), O-ring seal (55), rod (54), and nut (53) into housing (67) .
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| Illustration 17 | g01188319 |
- Install the O-ring seals and check valves (51) .
- Install the backup ring, the O-ring seals, and plug (52) .
- Install the O-ring seals and plugs (50) .
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| Illustration 18 | g01188318 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install plug (41), O-ring seal (42), shims (43), spring (44), ring (45), poppet (47), sleeve (48), and O-ring seal (49) .
- Install the O-ring seal and plug (46) .
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| Illustration 19 | g01188317 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install spool (35), O-ring seal (34), and plug (33) .
- Install sleeve (30), spring (31), O-ring seal (40), and plug (32) .
- Install O-ring seals (38) and plugs (39) .
- Install O-ring seals (37) and plugs (36) .
- Install O-ring seals (29) and plugs (18) .
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| Illustration 20 | g01188316 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install bolts (20), housing assembly (21), spring (22), poppet (23), ring (24), sleeve (25), spring (26), and poppet (27) .
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| Illustration 21 | g01188315 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install sleeve (18), poppet (15), spring (12), valve (9), O-ring seal (8), plate (7), and bolts (6) .
- Install sleeve (19), backup ring (13), O-ring seal (16), and plug (10) .
- Install backup ring (14), O-ring seal (17), and plug (11) .
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| Illustration 22 | g01188313 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install poppet (5), spring (4), O-ring seal (2), backup ring (3), and plug (1) .
- Repeat Step 49 for the remaining plugs.
End By:
Install the main control valve. Refer to Disassembly and Assembly, "Main Control Valve - Install".
