3500B High Displacement Locomotive Engines Caterpillar


Air Inlet and Exhaust Lines

Usage:

3516B BCK


Illustration 1g03350645

Table 1
Specifications for 183-2819 Air Lines Gp 
Item  Qty  Part  Specification Description 
3J-5389 Plugs  Before assembly, apply Loctite C5A Copper Anti-Seize to threads and bearing surfaces. Torque to 20 ± 5 N·m (15 ± 4 lb ft)
12  6J-0934 Bolts  Tighten the bolts in the sequence shown in Illustration 2. Refer to the torque procedure listed in Table 2. 
16  6V-5101 O-Ring Seals  Lubricate the bore lightly with 5P-3975 Rubber Lubricant. 
0S-1573 Bolts  Torque to 120 ± 20 N·m (89 ± 15 lb ft)
10  9X-8874 Bolts  Torque to 120 ± 20 N·m (89 ± 15 lb ft)
9H-8260 Bolt  Torque to 120 ± 20 N·m (89 ± 15 lb ft)
15  1A-1460 Bolts  Torque to 120 ± 20 N·m (89 ± 15 lb ft)
5P-8862 O-Ring Seals  Lubricate the bore lightly with 5P-3975 Rubber Lubricant. 
0S-1587 Bolts  Torque to 120 ± 20 N·m (89 ± 15 lb ft)
10  6V-3968 O-Ring Seals  Lubricate the bore lightly with 5P-3975 Rubber Lubricant. 


Illustration 2g00682762

Table 2
Item  Qty  Part  Specification Description 
12  6J-0934 Bolts  Use the following procedure in order to assemble the aftercooler assembly and tighten the bolts:
1. Assemble the seals to the aftercooler core.
2. Temporarily secure the bottom seal to the aftercooler with tape. Do not use an adhesive, a silicone lubricant, or any other lubricant for retention of the seal.
3. Assemble the aftercooler with seals to the inlet manifold.
4. Inspect the bottom seal in order to ensure that the seal is seating correctly in the recess.
5. Install the aftercooler cover.
6. Inspect the upper seal in order to ensure that the seal is seating correctly in the recess.
7. Install the cover bolts. Hand tighten the cover bolts.
8. Tighten the bolts in a numerical sequence as shown in Illustration 2 to 24 N·m (18 lb ft).
9. Again, tighten the bolts in a numerical sequence that is shown in Illustration 2 to 47 N·m (35 lb ft).
10. Remove the tape. 

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