Removal Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
189-0408 |
Shackle As |
2 |
Start By:
- Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
- Remove the radiator. Refer to Disassembly and Assembly, "Radiator - Remove and Install".
- Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and Install".
- Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
- Remove the belts. Refer to Operation and Maintenance Manual, "Belts - Inspect/Adjust/Replace".
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| Illustration 1 | g01175523 |
- Loosen clamps (1) and (4) .
- Remove bolts (2). Remove air cleaner assembly (3) .
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| Illustration 2 | g01175530 |
- Remove clamps (5). Disconnect hoses (6) and (7) .
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| Illustration 3 | g01175542 |
- Disconnect harness assemblies (8), (9), (10), and (11) .
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| Illustration 4 | g01175575 |
- Disconnect cable assemblies (12) and (13) .
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| Illustration 5 | g01175683 |
- Remove bolts (14) and position compressor assembly (15) out of the way.
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| Illustration 6 | g01175686 |
- Remove bolts (16). Position main hydraulic pump (17) out of the way.
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| Illustration 7 | g01175697 |
- Disconnect harness assembly (18) and cable assembly (19) and remove the mounting hardware.
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| Illustration 8 | g01175801 |
- Remove hood (20) .
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| Illustration 9 | g01175848 |
- Remove plate (21) .
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| Illustration 10 | g01175771 |
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| Illustration 11 | g01175850 |
- Install Tooling (A) and a suitable lifting device to engine (22) .
- Remove bolts (23) and the mounts. Remove engine (22). The weight of engine (22) is approximately 170 kg (375 lb).
