Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.
Show/hide table
|
 |
|
| Illustration 1 | g01172832 |
Show/hide table
|
 |
|
| Illustration 2 | g01172833 |
Show/hide table
|
 |
|
| Illustration 3 | g01172837 |
Show/hide table
 |
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
 |
- Install the O-ring seal onto cap (56). Install spool (61), spring (60), and cap (56). Tighten cap (56) to a torque of 300 N·m (221 lb ft).
- Install fitting (59) .
- Install spool (57) .
- Position spring (58) .
- Install the O-ring seal and cap (55). Tighten cap (55) to a torque of 300 N·m (221 lb ft).
Show/hide table
|
 |
|
| Illustration 4 | g01172831 |
Show/hide table
|
 |
|
| Illustration 5 | g01172830 |
Show/hide table
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Position cone (53) and spring (54) .
- Install plug (52). Tighten plug (52) to a torque of 150 N·m (111 lb ft).
- Repeat Steps 6 trough 7 for the remaining plugs (52) .
Show/hide table
|
 |
|
| Illustration 6 | g01172750 |
- Install valve (51). Tighten valve (51) to a torque of 25 N·m (18 lb ft).
Show/hide table
|
 |
|
| Illustration 7 | g01172748 |
- Install valve (50) .
- Install valve spools (49) .
Show/hide table
|
 |
|
| Illustration 8 | g01172745 |
Show/hide table
|
 |
|
| Illustration 9 | g01172744 |
Show/hide table
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Install the O-ring seal and valve (47). Tighten valve (47) to a torque of 20 N·m (15 lb ft).
- Install valve (46). Tighten valve (46) to a torque of 120 N·m (89 lb ft).
- Install O-ring seal (45) .
- Install nut (48) .
- Position seat (44), spring (43), and actuator cover (42) .
- Install bolts (41). Tighten bolts (41) to a torque of 10.4 N·m (92 lb in).
Show/hide table
|
 |
|
| Illustration 10 | g01172747 |
Show/hide table
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Install the remaining actuator covers (42), the O-ring seals, and valves (46) .
Show/hide table
|
 |
|
| Illustration 11 | g01172699 |
Show/hide table
|
 |
|
| Illustration 12 | g01172698 |
Show/hide table
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Install the O-ring seal and fitting (36) .
- Install the O-ring seals and plugs (38). Tighten plugs (38) to a torque of 45 N·m (33 lb ft).
- Position cone (40) and spring (39) .
- Install the O-ring seal and plug (37). Tighten plug (37) to a torque of 120 N·m (89 lb ft).
- Install solenoid (35). Tighten solenoid (35) to a torque of 12 ± 5 N·m (9 ± 4 lb ft).
Show/hide table
|
 |
|
| Illustration 13 | g01172689 |
- Install the O-ring seal and fitting (32) .
- Install the O-ring seal and plugs (31). Tighten plugs (31) to a torque of 45 N·m (33 lb ft).
- Position valve (33) .
- Install bolts (34). Tighten bolts (34) to a torque of 4.5 N·m (40 lb in).
Show/hide table
|
 |
|
| Illustration 14 | g01172687 |
Show/hide table
|
 |
|
| Illustration 15 | g01172686 |
Show/hide table
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Install the O-ring seal and valves (24). Tighten valves (24) to a torque of 80 N·m (59 lb ft).
- Position piston (29) and spring (30) .
- Install the O-ring seal and plug (25). Tighten plug (25) to a torque of 45 N·m (33 lb ft).
- Position spool (27) and spring (28) .
- Install the O-ring seal and plug (26). Tighten plug (26) to a torque of 90 N·m (66 lb ft).
Show/hide table
|
 |
|
| Illustration 16 | g01172685 |
Show/hide table
|
 |
|
| Illustration 17 | g01172684 |
Show/hide table
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Install the O-ring seal and plug (19). Tighten plug (19) to a torque of 200 N·m (148 lb ft).
- Install cap (22) .
- Position spool (16), seat (17), spring (18), O-ring seal (20), and cover (21) .
- Install bolts (15). Tighten bolts (15) to a torque of 10.4 N·m (92 lb in).
- Install the O-ring seal and valve (23). Tighten valve (23) to a torque of 100 N·m (74 lb ft).
Show/hide table
|
 |
|
| Illustration 18 | g01172683 |
Show/hide table
|
 |
|
| Illustration 19 | g01172682 |
Show/hide table
|
Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
|
- Install fitting (11), solenoid (12), and cap (14). Tighten solenoid (12) to a torque of 12 ± 5 N·m (9 ± 4 lb ft).
- Position O-ring seal (8), seat (9), spring (10), and block (6) .
- Install bolts (7). Tighten bolts (7) to a torque of 10.4 N·m (92 lb in).
- Install the O-ring seal and valve (13). Tighten valve (13) to a torque of 100 N·m (74 lb ft).
- Position O-ring seals (5) .
Show/hide table
|
 |
|
| Illustration 20 | g01172681 |
- Position combination valve (4) .
- Install bolts (3). Tighten bolts (3) to a torque of 10 N·m (89 lb in).
- Connect tube assembly (2) .
Show/hide table
|
 |
|
| Illustration 21 | g01172679 |
- Install all the caps and the plugs to main control valve (1) .
End By:
Install the main control valve. Refer to Disassembly and Assembly, "Main Control valve - Install".
