Removal Procedure
Start By:
- Remove the hydraulic oil cooler. Refer to Disassembly and Assembly, "Hydraulic Oil Cooler - Remove and Install".
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
Show/hide table
|
| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
|
- Drain the coolant from the cooling system into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Show/hide table
|
 |
|
| Illustration 1 | g01172836 |
- Disconnect hoses (3). Remove bolts (1). Remove all mounting hardware.
- Use two people in order to remove door assembly (2). The weight of door assembly (2) is approximately 43 kg (95 lb).
Show/hide table
|
 |
|
| Illustration 2 | g01172920 |
- Disconnect hoses (5). Remove bolts (4) and air cleaner (6) .
Show/hide table
|
 |
|
| Illustration 3 | g01173002 |
- Disconnect hoses (7). Remove bolts (8) .
Show/hide table
|
 |
|
| Illustration 4 | g01173009 |
- Disconnect hose (9). Remove bolts (10) .
Show/hide table
|
 |
|
| Illustration 5 | g01173055 |
- Disconnect hose (11). Remove bolt (12) .
Show/hide table
|
 |
|
| Illustration 6 | g01173073 |
- Remove bolts (13) and plate assembly (14) .
Show/hide table
|
 |
|
| Illustration 7 | g01173079 |
- Remove plate (15) .
Show/hide table
|
 |
|
| Illustration 8 | g01173083 |
- Disconnect hose (16). Remove bolt (17) .
Show/hide table
|
 |
|
| Illustration 9 | g01173086 |
- Remove radiator (18) .
Installation Procedure
Show/hide table
|
| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
|
Show/hide table
|
| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
|
Show/hide table
|
| |
|
| Illustration 10 | g01173086 |
- Position radiator (18) .
Show/hide table
|
| |
|
| Illustration 11 | g01173083 |
- Install bolt (17). Connect hose (16) .
Show/hide table
|
| |
|
| Illustration 12 | g01173079 |
- Install plate (15) .
Show/hide table
|
| |
|
| Illustration 13 | g01173073 |
- Install plate assembly (14) and bolts (13) .
Show/hide table
|
| |
|
| Illustration 14 | g01173055 |
- Install bolt (12). Connect hose (11) .
Show/hide table
|
| |
|
| Illustration 15 | g01173009 |
- Install bolts (10). Connect hose (9) .
Show/hide table
|
| |
|
| Illustration 16 | g01173002 |
- Connect hoses (7). Install bolts (8) .
Show/hide table
|
| |
|
| Illustration 17 | g01172920 |
- Position air cleaner (6). Install bolts (4). Connect hoses (5) .
Show/hide table
|
| |
|
| Illustration 18 | g01172836 |
- Use two people in order to position door assembly (2). The weight of door assembly (2) is approximately 43 kg (95 lb).
- Install bolts (1). Connect hoses (3). Install mounting hardware.
- Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
End By:
Install the hydraulic oil cooler. Refer to Disassembly and Assembly, "Hydraulic Oil Cooler - Remove and Install".
