Removal Procedure
| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 138-7573 | Link Bracket | 2 |
Start By:
- Remove the heat exchanger. Refer to Disassembly and Assembly, "Heat Exchanger - Remove".
- Remove the water temperature regulator housing. Refer to Disassembly and Assembly, "Water Temperature Regulator - Remove and Install".
- Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
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Personal injury can result from hot coolant, steam and alkali. At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns. Remove cooling system pressure cap slowly to relieve pressure only when engine is stopped and cooling system pressure cap is cool enough to touch with your bare hand. Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns. Cooling System Coolant Additive contains alkali. Avoid contact with skin and eyes. |
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| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
- Remove connector (1) .
 | |
| Illustration 1 | g00646432 |
- Loosen hose clamp (2) .
- Loosen hose clamp (3) and remove the hose.
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| Illustration 2 | g00646534 |
- Remove bolt (4) .
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| Illustration 3 | g00646541 |
- Fasten a suitable lifting device and Tool (A) to the exhaust manifold. The exhaust manifold weighs approximately 40 kg (87 lb).
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| Illustration 4 | g00646545 |
- Remove fifteen bolts (5) from exhaust manifold (6) .
- Remove gasket (7) and exhaust manifold (6) from the cylinder block.
 | |
| Illustration 5 | g00646554 |
Installation Procedure
| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 138-7573 | Link Bracket | 2 |
| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Inspect the condition of the gasket. Replace the gasket, if necessary.
- Fasten a suitable lifting device and Tool (A) to the exhaust manifold. The exhaust manifold weighs approximately 40 kg (87 lb).
 | |
| Illustration 6 | g00647294 |
- Position gasket (7) and exhaust manifold (6) on the cylinder block.
| | |
| Illustration 7 | g00646554 |
- Install bolts (5) that fasten exhaust manifold (6) to the cylinder head.
 | |
| Illustration 8 | g00647299 |
- Tighten bolts 1 through 12 in a numerical sequence. Tighten bolts 1 through 12 to a torque of 4 ± 1 N·m (35 ± 9 lb in).
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| Illustration 9 | g00848766 |
- Tighten bolts 1 through 12 in a numerical sequence. Tighten bolts 1 through 12 to a torque of 55 ± 5 N·m (41 ± 4 lb ft).
- Install bolt (4) .
| | |
| Illustration 10 | g00646541 |
- Tighten hose clamp (3) .
| | |
| Illustration 11 | g00646534 |
- Install connector (1) .
| | |
| Illustration 12 | g00646432 |
- Tighten hose clamp (2) .
End By:
- Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
- Install the water temperature regulator housing. Refer to Disassembly and Assembly, "Water Temperature Regulator - Remove and Install".
- Install the heat exchanger. Refer to Disassembly and Assembly, "Heat Exchanger - Install".