3406E and 3456 Generator Set Engines Caterpillar


Turbocharger - Install

Usage:

MTC855 818

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     5P-3931     Anti-Seize Compound     1    


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.





Illustration 1g01029915

  1. Loosen the nuts on V-band clamps (6) enough to allow compressor housing (5) and turbine housing (7) to rotate.



    Illustration 2g01029884

  1. Apply Tooling (A) on bolts (4) .

  1. Position compressor housing (5) and turbine housing (7) with the air pipes, exhaust pipes, and oil lines in order to prevent binding. Install bolts (4). Do not tighten bolts completely.

  1. Tighten the nut on V-band clamp (6) for turbine housing (7) to a torque of 14 ± 1 N·m (10 ± 1 lb ft).

  1. Tighten manifold bolts (4) to a torque of 55 ± 9 N·m (41 ± 7 lb ft).

  1. Position compressor housing (5) so the air outlet is zero degrees from top vertical.

  1. Tighten the nut on V-band clamp (6) for compressor housing (5) to a torque of 14 ± 1 N·m (10 ± 1 lb ft).

  1. Lightly tap around the diameter of both V-band clamps (6) with a soft hammer. Tighten the nuts on both V-band clamps (6) to a torque of 14 ± 1 N·m (10 ± 1 lb ft).



    Illustration 3g01029881

  1. Install tube assemblies (2) and (3) .

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