PRODUCT SUPPORT PROGRAM FOR REPLACING PISTON RINGS IN C9 ENGINES DEMONSTRATING HIGH OIL CONSUMPTION IN CERTAIN 330D AND 336D EXCAVATORS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING PISTON RINGS IN C9 ENGINES DEMONSTRATING HIGH OIL CONSUMPTION IN CERTAIN 330D AND 336D EXCAVATORS

Usage:

REBE5335-01

10Dec2009
(Revised 20Jul2010)


U-268
A-206
D-228
O-383

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING PISTON RINGS IN C9 ENGINES DEMONSTRATING HIGH OIL CONSUMPTION IN CERTAIN 330D AND 336D EXCAVATORS

1225
PS51774
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51774" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 10Dec2009 Service Letter. Changes have been made to Mail Codes, Affected Product, and Service Claims Allowances.


TERMINATION DATE

31Dec2011

PROBLEM

C9 engines installed in certain 330D and 336D excavators may experience high oil consumption. If certain conditions are met, the piston may experience carbon deposit build up that may lead to increased oil consumption. This program applies to 330D and 336D machines with C9 engines only.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
330D EAH00674, 699, 772, 780-782, 808, 953, 1028-1032

ERN00241-00342, 344-415

GBC00163

GGE00204-00904

MEY00171, 173-175, 177-178, 180-182, 187-188, 194, 198, 201, 205, 213-214, 220, 223, 254-255, 257, 259, 262-263, 274, 276-277, 370-371, 373-375, 384-392, 394, 396, 430-436

NBD00139-00142, 144-152, 295, 313-314, 325-329, 337, 353, 357-360, 366-367, 374, 407-411, 413, 415-416, 433-441, 443-446, 448, 456-457, 467, 502, 505-506, 511, 534, 536, 549-550, 552-553, 557, 561, 563-565, 567-568, 570, 572-574, 576-577, 584-585, 588-593, 595-598, 602, 613, 629, 631-635, 647, 655, 688, 696, 699-700, 702-727, 731-744, 746, 750-752, 757-760, 763, 769-770, 772, 774-787, 789-790, 796, 798, 800-802, 804, 806-808, 818, 820, 825, 829, 831, 835, 838, 847, 849-861, 863-867, 874, 876-879, 881-890, 892, 897-900, 904, 909-911, 914-917, 919-920, 922-929, 931-933, 953, 955-968, 983, 987-990, 992-996, 998-1003, 1005, 1008, 1010-1020, 1023, 1025-1026, 1030-1031, 1033-1034, 1036, 1038, 1040-1044, 1046-1053, 1055-1071, 1073, 1075, 1077-1081, 1084-1086, 1097-1102, 1104-1119, 1122-1123, 1126, 1131-1139, 1142, 1160, 1165-1171, 1177, 1179-1186, 1188-1191, 1196-1197, 1200, 1209-1211, 1214-1228, 1231, 1233-1235, 1237, 1246, 1248-1252, 1254, 1256-1258, 1284, 1286, 1289, 1291, 1293-1295, 1298-1299, 1301-1312, 1314, 1318, 1329, 1331-1335, 1354-1355, 1357-1359, 1361, 1366-1368, 1371, 1373-1383, 1385-1395, 1397, 1405-1406, 1408, 1410-1411, 1414-1416, 1420-1421, 1451-1453, 1455-1456, 1459-1463, 1465-1466

RAS00170-00174, 177-199, 208-209, 211, 213-214, 216, 218, 220-221, 223, 225, 227, 234-235, 238, 241, 243-244, 246-248, 251-263, 265-267, 269-273, 277-279, 284, 288, 290, 292, 295-300, 302-304, 306-318, 320-325, 327, 329-337, 339-340, 344-350, 352-392, 394-398, 400-404, 408-410, 414, 416, 419, 421-425, 427, 429-431, 434-436, 439, 441, 443-452, 457-468, 470, 477-478, 480, 482-493, 495-497, 499, 502, 505-512, 514-520, 523-579, 585-586, 591-596, 598-608, 611-613, 615, 620-625, 627, 629-649, 651-679, 681, 686, 690-699, 701-711, 713-733, 735-738, 740-743, 745-755, 759-769, 771, 773-775, 778-786, 788-792, 794, 796-799, 801-802, 804-814, 816-819, 821-823, 826, 828, 830, 833-848, 850-852, 854-898, 901-910, 916, 920-929, 932, 934-936, 940, 943, 946, 948-972, 974-991, 1001-1003, 1005-1018, 1020-1022, 1026-1030, 1033-1054, 1056-1058, 1061-1070, 1073-1074, 1078-1088, 1091, 1094-1102, 1104-1142, 1147-1154, 1157-1160, 1162-1164, 1169, 1173, 1177-1180, 1182-1183, 1185-1191, 1193-1197, 1199-1206, 1208, 1210-1212, 1214, 1218, 1223-1233, 1237-1241, 1243, 1246-1247, 1251-1252, 1257, 1263, 1265-1267, 1270-1271, 1273-1274, 1276, 1278, 1281-1288, 1290-1296, 1298-1314

THJ00245-00255, 258-259, 261-273, 276, 281-282, 284-353, 355-357, 361-362, 364, 366-374
330D L LRM00251-00593

T2Y00231-00250, 268-407
330D MH  PEL00171-00183
336D L DTS00186-00207

JBF00158-00171, 173

KDJ00265-00267, 271-285, 289, 291-293, 296, 299, 301-303, 307, 310-311, 316, 325-341, 343-350, 352, 355, 358-367, 376, 378

PRF00181-00182, 184-187, 192, 194, 198, 201-205, 209, 215, 218-222, 225, 228-229, 231-237, 240-241, 248, 250, 253, 256-259, 261, 328, 330, 362, 367, 370-383, 386, 394, 396-397

WET00235-00344
336D LN  MYP00114-00145, 147-171, 173-190
*******Group  2*******
330D EAH00228-00231, 260-262, 287-291, 296-301, 303-327, 371-373, 405-409, 430-433, 467-477, 508-511, 580-588, 620-622, 675-678, 761-764, 823-824, 863-864, 868-882, 1396-1402

FFK00146-00159, 174-187, 189-198, 213-239, 244-260, 266-267, 270-300, 302-367, 371-398, 452-460, 467-472

MEY00172, 176, 179, 183-186, 189-193, 195-197, 199-200, 202-204, 206-212, 215-219, 221-222, 224-253, 256, 258, 260-261, 278-279, 295, 297-302, 308-315, 332-333, 335-366, 382-383, 393, 395, 397-402, 405-406, 408-429, 437-454

NBD00143, 160-172, 175-176, 197-199, 201, 207-209, 224-225, 247, 249, 280-288, 294, 296-298, 309-310, 330, 333, 338-348, 363-365, 370, 373, 375, 377-383, 387, 393, 395-397, 405-406, 412, 417-432, 449, 452-455, 458-466, 468-472, 478-481, 483-501, 503, 510, 540, 543-546, 551, 558-560, 562, 566, 571, 575, 579-583, 586-587, 594, 599-601, 603-612, 614-617, 619-628, 630, 636-646, 648-649, 651-654, 656-687, 689-691, 693-695, 697-698, 701, 728-730, 745, 747-749, 753-756, 761-762, 764-768, 771, 773, 788, 799, 803, 805, 809, 812-817, 819, 821, 823-824, 830, 833, 839, 844-845, 848, 862, 870, 872-873, 875, 880, 891, 893-896, 901-902, 906-907, 912-913, 918, 921, 934-935, 937, 939, 943, 946, 948-949, 951-952, 969-982, 984-986, 991, 997, 1004, 1006, 1009, 1021-1022, 1024, 1032, 1035, 1037, 1039, 1054, 1072, 1074, 1076, 1082-1083, 1088-1090, 1092-1094, 1096, 1103, 1124-1125, 1127-1130, 1140, 1145-1146, 1148, 1150, 1152-1159, 1161-1164, 1172-1176, 1178, 1187, 1192-1195, 1198-1199, 1201-1205, 1212-1213, 1229-1230, 1238-1245, 1247, 1253, 1255, 1259-1283, 1285, 1287-1288, 1290, 1292, 1297, 1300, 1313, 1315-1317, 1320, 1322-1328, 1330, 1337-1353, 1356, 1362-1363, 1369-1370, 1372, 1396, 1398-1404, 1407, 1409, 1412-1413, 1417-1419, 1422-1428, 1430-1450, 1454, 1457-1458, 1464, 1467-1474
330D L  R2D00201-00205, 211, 213, 216-218
336D  KKT00107-00146, 148-150
336D L  PRF00159-00180, 183, 188-191, 193, 195-197, 199-200, 206-207, 211-214, 216-217, 223-224, 226-227, 230, 238-239, 242-247, 249, 251-252, 254-255, 260, 262-305, 307, 313, 316, 318-319, 321, 323-327, 329, 331-342, 344-353, 355, 359, 361, 363-366, 368-369, 384, 387-393, 398-400
*******Group  3*******
330D EAH00192-00227, 232-258, 263-286, 292-295, 302, 328-370, 374-378, 380-404, 410-428, 434-466, 478-481, 483-507, 512-519, 521-533, 535-564, 567-579, 589-619, 623-673, 679-698, 700-760, 765-771, 773-779, 783-807, 809-822, 825-862, 865-867, 883-952, 954-1027, 1033-1395, 1403-1635

FFK00138-00145, 199-212, 240-243, 261-265, 268-269, 301, 368-370, 399-451, 461-466, 473-510

MEY00264-00273, 275, 280-287, 290-294, 296, 303-307, 316-331, 334, 367-369, 372, 376-381, 403-404, 407

NBD00251-00252, 289-292, 311-312, 384-386, 390-391, 398-400, 473-477, 482, 504, 547, 556, 569, 578, 692, 791-795, 797, 810-811, 822, 826-828, 832, 834, 836-837, 840-843, 846, 868-869, 871, 903, 905, 908, 930, 936, 938, 940-942, 947, 950, 954, 1007, 1027-1029, 1045, 1087, 1091, 1095, 1120-1121, 1141, 1143-1144, 1147, 1149, 1151, 1206-1208, 1232, 1236, 1296, 1319, 1321, 1336, 1360, 1364-1365, 1429
330D L  T2Y00252-00255, 258, 260-265, 267
336D JBT00260-00740, 742-746, 748-752, 754-850

JER00176

KKT00147
336D L MPL00278-00309

PRF00208, 210, 306, 308-312, 314-315, 320, 322, 343, 354, 356-358, 360, 395
*******Group  4*******
330D ERN00343

FFK00160-00172

NBD00316, 319-320
330D L B6H00135-00138, 147-150, 179-181, 186, 191, 195-196, 203, 208-211, 213-215, 221-223, 228, 232, 236, 246, 249-250, 253-254, 266, 284-285, 288, 290, 297, 337, 342, 348, 351, 367, 371-372, 379, 383-384, 390, 395, 400, 404, 407, 410, 416-417, 423-424, 426-427, 429-432, 434, 436-470, 472, 474, 479-480, 483, 487-494, 497, 499, 504, 511-519, 534, 536-537, 539-546, 548, 550, 552-558, 561-567, 649-650, 652-654

JLP00102-00527, 529-542, 548-566, 568-629, 631-666, 668-669, 671-675, 677-684, 686-690, 692-694, 696-720, 723, 725-749, 751-769, 772-946

R2D00206-00210, 212, 219-220, 222-223, 225-238, 244-284
330D MH FCR  LEM00196, 198, 235, 249
336D L J2F00151-00197

M4T00101-00134, 136-172, 174-180, 182-239, 241, 246-248, 251-253
*******Group  5*******
330D RAS00175-00176, 200-207, 210, 212, 215, 217, 219, 222, 226, 228-233, 236-237, 239-240, 242, 245, 249-250, 264, 268, 274-276, 280-283, 285-287, 289, 291, 293-294, 301, 305, 319, 326, 328, 338, 341-343, 351, 393, 399, 405-407, 411-413, 415, 417-418, 420, 426, 428, 432-433, 437-438, 440, 442, 453-456, 469, 471-476, 479, 481, 494, 498, 500-501, 503-504, 513, 521-522, 581-583, 587-590, 597, 609-610, 614, 616-619, 626, 628, 650, 680, 682-685, 687-689, 700, 712, 734, 739, 744, 756-758, 770, 772, 776-777, 787, 793, 795, 800, 803, 815, 820, 824-825, 827, 829, 831-832, 849, 853, 899-900, 911-913, 915, 917-919, 930-931, 937-939, 941-942, 944-945, 947, 973, 992-1000, 1004, 1019, 1023, 1025, 1055, 1059-1060, 1075, 1089-1090, 1092-1093, 1103, 1143-1146, 1155-1156, 1161, 1165-1168, 1170-1172, 1174-1176, 1184, 1192, 1198, 1207, 1209, 1213, 1215-1217, 1219-1222, 1234-1236, 1242, 1244-1245, 1248-1250, 1253-1256, 1258-1262, 1264, 1268-1269, 1272, 1275, 1277, 1279-1280, 1289, 1297

THJ00241-00244, 256-257, 260, 275, 277-280, 283, 354
336D L  KDJ00268-00270, 286-288, 290, 294-295, 297-298, 300, 304-306, 308-309, 312-315, 317-324, 351, 353-354, 356, 368-375, 377, 379

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 1U8846 SEALANT-GASKET
1 3K0360 SEAL-O-RING
2 3P1156 SEAL-O-RING
1 4G4972 SEAL-O-RING
5 8C4984 BOLT
2 8L2779 SEAL-O-RING
5 9M1974 WASHER-HARD
26 9X8268 WASHER
1 0619455 SEAL-O-RING
6 1093207 SEAL-O-RING
12 1482903 SEAL-O-RING
6 1495240 RING-BACKUP
12 1608197 BOLT
1 1661781 GASKET FR-COVER
6 1670024 SEAL-LINER
1 1871315 GASKET AS-HEAD
1 1899377 SEAL-O-RING
6 1903562 LINER-CYLINDER
1 1906114 GASKET -OIL PAN
1 1914457 GASKET
1 1978419 GASKET
6 2133190 BEARING
1 2147568 SEAL-O-RING-STOR
1 2213494 SEAL-O-RING
1 2477133 REGULATOR-TEMP
26 2632915 BOLT-12 POINT HD
6 2651401 CROWN AS.-PISTON
1 2683490 SEAL AS.
1 2854106 SEAL
6 2930730 RING-BACKUP
6 3472380 RING-PISTON-TOP
6 3472381 RING-PISTON-INT
6 3472382 RING-PISTON-OIL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 4% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 1U8846 SEALANT-GASKET
1 3K0360 SEAL-O-RING
2 3P1156 SEAL-O-RING
1 4G4972 SEAL-O-RING
5 8C4984 BOLT
2 8L2779 SEAL-O-RING
5 9M1974 WASHER-HARD
26 9X8268 WASHER
1 0619455 SEAL-O-RING
6 1093207 SEAL-O-RING
12 1482903 SEAL-O-RING
6 1495240 RING-BACKUP
12 1608197 BOLT
1 1661781 GASKET FR-COVER
6 1670024 SEAL-LINER
1 1871315 GASKET AS-HEAD
1 1899377 SEAL-O-RING
6 1903562 LINER-CYLINDER
1 1906114 GASKET -OIL PAN
1 1914457 GASKET
1 1978419 GASKET
6 2133190 BEARING
1 2147568 SEAL-O-RING-STOR
1 2213494 SEAL-O-RING
1 2477133 REGULATOR-TEMP
26 2632915 BOLT-12 POINT HD
6 2651401 CROWN AS.-PISTON
1 2683490 SEAL AS.
1 2854106 SEAL
6 2930730 RING-BACKUP
6 3472380 RING-PISTON-TOP
6 3472381 RING-PISTON-INT
6 3472382 RING-PISTON-OIL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
1 1U8846 SEALANT-GASKET
1 3K0360 SEAL-O-RING
2 3P1156 SEAL-O-RING
1 4G4972 SEAL-O-RING
5 8C4984 BOLT
2 8L2779 SEAL-O-RING
5 9M1974 WASHER-HARD
26 9X8268 WASHER
1 0619455 SEAL-O-RING
6 1093207 SEAL-O-RING
12 1482903 SEAL-O-RING
6 1495240 RING-BACKUP
12 1608197 BOLT
1 1661781 GASKET FR-COVER
6 1670024 SEAL-LINER
1 1871315 GASKET AS-HEAD
1 1899377 SEAL-O-RING
6 1903562 LINER-CYLINDER
1 1906114 GASKET -OIL PAN
1 1914457 GASKET
1 1978419 GASKET
6 2133190 BEARING
1 2147568 SEAL-O-RING-STOR
1 2213494 SEAL-O-RING
1 2477133 REGULATOR-TEMP
26 2632915 BOLT-12 POINT HD
6 2651401 CROWN AS.-PISTON
1 2683490 SEAL AS.
1 2854106 SEAL
6 2930730 RING-BACKUP
6 3472380 RING-PISTON-TOP
6 3472381 RING-PISTON-INT
6 3472382 RING-PISTON-OIL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 4*******
1 1U8846 SEALANT-GASKET
1 3K0360 SEAL-O-RING
2 3P1156 SEAL-O-RING
1 4G4972 SEAL-O-RING
5 8C4984 BOLT
2 8L2779 SEAL-O-RING
5 9M1974 WASHER-HARD
26 9X8268 WASHER
1 0619455 SEAL-O-RING
6 1093207 SEAL-O-RING
12 1482903 SEAL-O-RING
6 1495240 RING-BACKUP
12 1608197 BOLT
1 1661781 GASKET FR-COVER
6 1670024 SEAL-LINER
1 1871315 GASKET AS-HEAD
1 1899377 SEAL-O-RING
6 1903562 LINER-CYLINDER
1 1906114 GASKET -OIL PAN
1 1914457 GASKET
1 1978419 GASKET
6 2133190 BEARING
1 2147568 SEAL-O-RING-STOR
1 2213494 SEAL-O-RING
1 2477133 REGULATOR-TEMP
26 2632915 BOLT-12 POINT HD
6 2651401 CROWN AS.-PISTON
1 2683490 SEAL AS.
1 2854106 SEAL
6 2930730 RING-BACKUP
6 3472380 RING-PISTON-TOP
6 3472381 RING-PISTON-INT
6 3472382 RING-PISTON-OIL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 5*******
1 1U8846 SEALANT-GASKET
1 3K0360 SEAL-O-RING
2 3P1156 SEAL-O-RING
1 4G4972 SEAL-O-RING
5 8C4984 BOLT
2 8L2779 SEAL-O-RING
5 9M1974 WASHER-HARD
26 9X8268 WASHER
1 0619455 SEAL-O-RING
6 1093207 SEAL-O-RING
12 1482903 SEAL-O-RING
6 1495240 RING-BACKUP
12 1608197 BOLT
1 1661781 GASKET FR-COVER
6 1670024 SEAL-LINER
1 1871315 GASKET AS-HEAD
1 1899377 SEAL-O-RING
6 1903562 LINER-CYLINDER
1 1906114 GASKET -OIL PAN
1 1914457 GASKET
1 1978419 GASKET
6 2133190 BEARING
1 2147568 SEAL-O-RING-STOR
1 2213494 SEAL-O-RING
1 2477133 REGULATOR-TEMP
26 2632915 BOLT-12 POINT HD
6 2651401 CROWN AS.-PISTON
1 2683490 SEAL AS.
1 2854106 SEAL
6 2930730 RING-BACKUP
6 3472380 RING-PISTON-TOP
6 3472381 RING-PISTON-INT
6 3472382 RING-PISTON-OIL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

1. Document the suspect engine oil consumption ratio in a Daily Oil Consumption Log per global warranty bulletin 3.18 that covers at minimum 2 oil change periods.

2. If oil consumption ratio exceeds 400L fuel(100gal) / 1L oil(1 qt) as determined by the daily oil consumption log from step 1, refer to special instruction REHS4733 procedure for the acceptable repair method allowed per this product support program.

3. Collect an Engine ECM Prognostic Totals data download. Attach this report to the SIMSi report.

4. Include the daily oil consumption log completed in step 1 with the warranty claim story. Claims under this program must include a completed Daily Oil Consumption Log found in global warranty bulletin 3.18.

5. Attach clear, good quality, digital pictures of the pistons and liners removed during repair to the SIMSi warranty report. Refer to Special Instruction REHS4733 for photo requirements.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-750 hrs,
0-6 mo 
0.0%
0.0%
0.0%
0.0%
100.0%
100.0%
751-4000 hrs,
7-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
4001-5000 hrs,
25-30 mo 
73.0%
80.0%
0.0%
0.0%
20.0%
20.0%
5001-6000 hrs,
31-36 mo 
47.0%
60.0%
0.0%
0.0%
40.0%
40.0%
6001-7000 hrs,
37-42 mo 
40.0%
40.0%
0.0%
0.0%
45.0%
60.0%
7001-8000 hrs,
43-48 mo 
20.0%
20.0%
0.0%
0.0%
60.0%
80.0%
8001-9000 hrs,
49-50 mo 
13.0%
10.0%
0.0%
0.0%
65.0%
90.0%
9001-10000 hrs,
51-54 mo 
7.0%
5.0%
0.0%
0.0%
70.0%
95.0%
 NOTE: This is a 50.0-hour job for Group 1
NOTE: ECM Prognostic Totals data download, Daily oil consumption log detailed in Action Required, and digital photos detailed in REHS4733 must be attached to SIMSi report.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-750 hrs,
0-6 mo 
0.0%
0.0%
0.0%
0.0%
100.0%
100.0%
751-4000 hrs,
7-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
4001-5000 hrs,
25-30 mo 
73.0%
80.0%
0.0%
0.0%
20.0%
20.0%
5001-6000 hrs,
31-36 mo 
47.0%
60.0%
0.0%
0.0%
40.0%
40.0%
6001-7000 hrs,
37-42 mo 
40.0%
40.0%
0.0%
0.0%
45.0%
60.0%
7001-8000 hrs,
43-48 mo 
20.0%
20.0%
0.0%
0.0%
60.0%
80.0%
8001-9000 hrs,
49-50 mo 
13.0%
10.0%
0.0%
0.0%
65.0%
90.0%
9001-10000 hrs,
51-54 mo 
7.0%
5.0%
0.0%
0.0%
70.0%
95.0%
 NOTE: This is a 50.0-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-750 hrs,
0-6 mo 
0.0%
0.0%
0.0%
0.0%
100.0%
100.0%
751-4000 hrs,
7-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
4001-5000 hrs,
25-30 mo 
73.0%
80.0%
0.0%
0.0%
20.0%
20.0%
5001-6000 hrs,
31-36 mo 
47.0%
60.0%
0.0%
0.0%
40.0%
40.0%
6001-7000 hrs,
37-42 mo 
40.0%
40.0%
0.0%
0.0%
45.0%
60.0%
7001-8000 hrs,
43-48 mo 
20.0%
20.0%
0.0%
0.0%
60.0%
80.0%
8001-9000 hrs,
49-50 mo 
13.0%
10.0%
0.0%
0.0%
65.0%
90.0%
9001-10000 hrs,
51-54 mo 
7.0%
5.0%
0.0%
0.0%
70.0%
95.0%
 NOTE: This is a 50.0-hour job for Group 3

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-750 hrs,
0-6 mo 
0.0%
0.0%
0.0%
0.0%
100.0%
100.0%
751-4000 hrs,
7-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
4001-5000 hrs,
25-30 mo 
73.0%
80.0%
0.0%
0.0%
20.0%
20.0%
5001-6000 hrs,
31-36 mo 
47.0%
60.0%
0.0%
0.0%
40.0%
40.0%
6001-7000 hrs,
37-42 mo 
40.0%
40.0%
0.0%
0.0%
45.0%
60.0%
7001-8000 hrs,
43-48 mo 
20.0%
20.0%
0.0%
0.0%
60.0%
80.0%
8001-9000 hrs,
49-50 mo 
13.0%
10.0%
0.0%
0.0%
65.0%
90.0%
9001-10000 hrs,
51-54 mo 
7.0%
5.0%
0.0%
0.0%
70.0%
95.0%
 NOTE: This is a 50.0-hour job for Group 4

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 5*******
0-750 hrs,
0-6 mo 
0.0%
0.0%
0.0%
0.0%
100.0%
100.0%
751-4000 hrs,
7-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
4001-5000 hrs,
25-30 mo 
73.0%
80.0%
0.0%
0.0%
20.0%
20.0%
5001-6000 hrs,
31-36 mo 
47.0%
60.0%
0.0%
0.0%
40.0%
40.0%
6001-7000 hrs,
37-42 mo 
40.0%
40.0%
0.0%
0.0%
45.0%
60.0%
7001-8000 hrs,
43-48 mo 
20.0%
20.0%
0.0%
0.0%
60.0%
80.0%
8001-9000 hrs,
49-50 mo 
13.0%
10.0%
0.0%
0.0%
65.0%
90.0%
9001-10000 hrs,
51-54 mo 
7.0%
5.0%
0.0%
0.0%
70.0%
95.0%
 NOTE: This is a 50.0-hour job for Group 5



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE FUEL LINES ON CERTAIN 365C EXCAVATORS PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE FUEL LINES ON CERTAIN 365C EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE FUEL RETURN HOSE AND MOUNTING CLIP ON CERTAIN 365C EXCAVATORS PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE FUEL RETURN HOSE AND MOUNTING CLIP ON CERTAIN 365C EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPAIRING THE BOOM FOOT AREA IF CRACKED, ON CERTAIN 315C EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPAIRING THE BOOM FOOT AREA IF CRACKED, ON CERTAIN 315C EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC LINES ON CERTAIN GSH15 AND GSH15B GRAPPLES PRODUCT SUPPORT PROGRAM FOR REPLACING THE HYDRAULIC LINES ON CERTAIN GSH15 AND GSH15B GRAPPLES
PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE FUEL LINES ON CERTAIN 385C EXCAVATORS PRODUCT IMPROVEMENT PROGRAM FOR UPDATING THE FUEL LINES ON CERTAIN 385C EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS LABEL ON CERTAIN 345D L EXCAVATORS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS LABEL ON CERTAIN 345D L EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN PULLEY (FAN DRIVE) ON CERTAIN 320C, 321CCR, 320D, AND 323D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN PULLEY (FAN DRIVE) ON CERTAIN 320C, 321CCR, 320D, AND 323D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN PULLEY (FAN DRIVE) ON CERTAIN 320C(L) AND 320D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN PULLEY (FAN DRIVE) ON CERTAIN 320C(L) AND 320D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN PULLEY (FAN DRIVE) ON CERTAIN 320C, 321CCR, 320D, AND 323D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN PULLEY (FAN DRIVE) ON CERTAIN 320C, 321CCR, 320D, AND 323D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN PULLEY (FAN DRIVE) ON CERTAIN 320C, 321CCR, 320D, AND 323D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN PULLEY (FAN DRIVE) ON CERTAIN 320C, 321CCR, 320D, AND 323D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER OIL SUPPLY TUBE SEAL ON CERTAIN C6.6 INDUSTRIAL ENGINES AND CERTAIN C6.6 ENGINES INSTALLED IN VARIOUS TRACK-TYPE TRACTORS, WHEELED EXCAVATORS, TRACK-TYPE LOADERS, C6.6 OLYMPIAN GENSETS, WHEEL LOA PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER OIL SUPPLY TUBE SEAL ON CERTAIN C6.6 INDUSTRIAL ENGINES AND CERTAIN C6.6 ENGINES INSTALLED IN VARIOUS TRACK-TYPE TRACTORS, WHEELED EXCAVATORS, TRACK-TYPE LOADERS, C6.6 OLYMPIAN GENSETS, WHEEL LOA
PRODUCT SUPPORT PROGRAM FOR REPLACING PISTONS AND PISTON RINGS ON CERTAIN C13 ENGINES INSTALLED IN VARIOUS 345C AND 345D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING PISTONS AND PISTON RINGS ON CERTAIN C13 ENGINES INSTALLED IN VARIOUS 345C AND 345D EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 244-4967 FUEL HOSE AND CLIP ON C13 ENGINES INSTALLED IN VARIOUS 345C EXCAVATORS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 244-4967 FUEL HOSE AND CLIP ON C13 ENGINES INSTALLED IN VARIOUS 345C EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING INCORRECTLY MANUFACTURED TUBE ASSEMBLIES ON CERTAIN 324D, 325D, 329D, 330D, AND 336D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING INCORRECTLY MANUFACTURED TUBE ASSEMBLIES ON CERTAIN 324D, 325D, 329D, 330D, AND 336D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBO COVER ASSEMBLY ON CERTAIN 385C, 385CL, 385CL MH AND 385C FS EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBO COVER ASSEMBLY ON CERTAIN 385C, 385CL, 385CL MH AND 385C FS EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND IF NECESSARY REWORKING THE UPPER FRAME ON CERTAIN M313D, M315D, M316D, AND M318D WHEELED EXCAVATORS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND IF NECESSARY REWORKING THE UPPER FRAME ON CERTAIN M313D, M315D, M316D, AND M318D WHEELED EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REPLACING, IF NECESSARY, THE FINAL DRIVE TRAVEL MOTOR GROUP ON CERTAIN 324DL, 324DLN, 325D, AND 325DL EXCAVATORS THAT ARE EQUIPPED FOR BIO OIL PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND REPLACING, IF NECESSARY, THE FINAL DRIVE TRAVEL MOTOR GROUP ON CERTAIN 324DL, 324DLN, 325D, AND 325DL EXCAVATORS THAT ARE EQUIPPED FOR BIO OIL
PRODUCT SUPPORT PROGRAM FOR REWORKING THE MUFFLER EXHAUST OUTLET ON CERTAIN 345D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REWORKING THE MUFFLER EXHAUST OUTLET ON CERTAIN 345D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST MANIFOLD GROUP ON CERTAIN 304C CR MINI HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST MANIFOLD GROUP ON CERTAIN 304C CR MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE OIL RELIEF VALVE ON CERTAIN 303.5C CR MINI HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REWORKING THE OIL RELIEF VALVE ON CERTAIN 303.5C CR MINI HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL COOLER CORE ON CERTAIN 320D, 321D, AND 323D HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL COOLER CORE ON CERTAIN 320D, 321D, AND 323D HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE BOOM FRONT BAFFLE IF CRACKED ON CERTAIN 330D, 336D, AND 336D L HYDRAULIC EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REWORKING THE BOOM FRONT BAFFLE IF CRACKED ON CERTAIN 330D, 336D, AND 336D L HYDRAULIC EXCAVATORS
PRODUCT SUPPORT PROGRAM TO REPLACE THE MAIN HYDRAULIC PUMP COUPLING ON CERTAIN 336D EXCAVATORS PRODUCT SUPPORT PROGRAM TO REPLACE THE MAIN HYDRAULIC PUMP COUPLING ON CERTAIN 336D EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REWORKING, IF NECESSARY, THE TRACK BOLTS ON CERTAIN 329D, 336D, 345D, AND 385C EXCAVATORS PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REWORKING, IF NECESSARY, THE TRACK BOLTS ON CERTAIN 329D, 336D, 345D, AND 385C EXCAVATORS
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