Proper Maintenance Improves the Performance of the Circle Drive for Certain Motor Graders {5207} Caterpillar


Proper Maintenance Improves the Performance of the Circle Drive for Certain Motor Graders {5207}

Usage:

12M B92
Motor Grader
120K (S/N: SZN1-UP; JAP1-UP)
120K Series 2 (S/N: SZS1-UP; SZZ1-UP)
120M (S/N: R9A1-UP; B9C1-UP; R9C1-UP; B9N1-UP; B9W1-UP; D9W1-UP)
120M Series 2 (S/N: M921-UP; M9C1-UP; M9H1-UP; R9N1-UP; R9W1-UP)
12K (S/N: JJA1-UP; SZP1-UP)
12M (S/N: B921-UP; R9B1-UP; B9F1-UP; B9R1-UP)
12M Series 2 (S/N: F9B1-UP; F9M1-UP; R9P1-UP; R9S1-UP)
12M Series 3 (S/N: N9B1-UP; N9F1-UP; N9P1-UP; N9R1-UP)
140K (S/N: JPA1-UP; SZL1-UP)
140K Series 2 (S/N: SZW1-UP)
140M (S/N: B9D1-UP; B9G1-UP; D9G1-UP; B9M1-UP)
140M Series 2 (S/N: M9D1-UP; R9G1-UP; M9J1-UP; R9M1-UP)
140M Series 3 (S/N: N9D1-UP; N9G1-UP; N9J1-UP; N9M1-UP)
14L (S/N: B941-UP)
160K (S/N: SZM1-UP; JBP1-UP)
160M (S/N: B9E1-UP; B9L1-UP; B9T1-UP; D9T1-UP)
160M Series 2 (S/N: M9E1-UP; M9K1-UP; R9L1-UP; R9T1-UP)
160M Series 3 (S/N: N9E1-UP; N9K1-UP; N9L1-UP; N9T1-UP)

There are many factors that affect the service life of the circle drive. The service life of the circle drive can vary based on the applications. Some of the factors can be controlled to improve the service life of the circle drive.

Lubrication

Use only the specified oils in the circle drive group. Change the oil in the circle drive at the specified interval.

Refer to Operation and Maintenance Manual for the recommended service interval and for the recommended oils.

Note: Do no use any other type of oil besides the specified oils. Other oils have different viscosities and additive which would change the friction between the clutch discs. This would lead to an incorrect clutch setting. The oils specified provide the best lubrication between the worm and worm gear.

Circle Drive Slip Clutch Setting

The correct slip clutch setting will ensure that the slip clutch will work as specified. If the slip clutch is set incorrectly, the circle drive may slip excessively or circle drive components may be damaged.

Refer to Table 1 for the Disassembly and Assembly Manual for your machine.

Table 1
Sales Model  Testing and Adjusting Manual 
120K, 120K 120K2, and 120K2 OEM  KENR8413 
12K, 12K 140K, 140K2, and 160K  KENR8423 
120M  RENR8459 
12M  RENR8459, , RENR8469 
140M, and 160M  RENR8469 
120M2, and 120M2 OEM  KENR9458 
12M2, 140M2, and 160M2  KENR8888 
12M3, 140M3, and 160M3  UENR3480 
14L  UENR4646 

Worm Gear Bearing Preload

The correct preload setting will ensure that the worm is properly aligned with the worm gear. The correct preload will ensure that the worm remains the correct position in relation to the worm gear.

Refer to Table 1 for the Disassembly and Assembly Manual for your machine.

Note: Failure to set the preload properly can result in premature wear or failure of the worm gear.

Reference: To determine worm gear reuse, refer to Reuse and Salvage Guideline, SEBF9328, "Reusability of Worm Gear Set".

Table 2
Sales Model  Testing and Adjusting Manual 
120K, 120K2, and 120K2 OEM  KENR8439 
12K, 12K 140K, 140K2, and 160K  KENR8444 
120M  KENR6418 
12M  KENR6418, , UENR3473 
140M, and 160M  KENR6418, , RENR9727 
120M2, and 120M2 OEM  KENR9465 
12M2, 140M2, and 160M2  KENR8897 
12M3, 140M3, and 160M3  UENR3488 
14L  UENR4606 

Conclusion

Proper maintenance of the circle drive can improve the service life in all applications. Follow the recommended procedures and use the specified oils outlined in this publication to maximize the service life of the circle drive.

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