793F Tier IV Off-Highway Truck Field Assembly Caterpillar


Guards - Install - Fuel Tank

Usage:

793F D3T

Parts and Specification Information



Illustration 1g06200946

Note: Verify that all parts are shipped and undamaged for preparation of assembly. Missing or damaged parts can be ordered prior to assembly to avoid delays during assembly.

Table 1
Item  Part Number  Part Description  Qty  Specification  Approximate Weight 
435-5257 Mud Guard Gp 
135-8577  Bolt As  24     
458-2178  Strip     
490-5254  Plate As     
135-8575  Bolt As  12     
490-5255  Plate As     
273-8950  Plate     
418-3652  Plate     
458-2177  Mud Flap     
458-2176  Mud Flap     

Installation Procedure


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury or death can result from improper lifting or blocking.

When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.

Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.


------ WARNING! ------

Do not attempt to assemble this machine until you read and you understand the assembly instructions.

Improper assembly procedures could result in injury or death.


Note: Remove all protective shipping covers, flanges, plugs, caps, clamps, cable straps, and material.

Note: Clean mounting and contact surfaces for major component installation free of wax, dirt, debris, paint, and grease.

Note: If necessary, chase unprotected threaded holes with an appropriately sized tap to remove paint, rust, or other debris.

Note: Unless otherwise specified, all torque requirements are Standard Torque values. Refer to the "General Information" section in this document for the correct torque values.

Note: Before tightening the cable straps (mounting hardware), remove the slack from the harness assembly(s) and allow adequate strain relief.



    Illustration 2g06200996
    (3) 490-5254 Plate As
    (4) 135-8575 Bolt As

  1. Install one plate assembly (3) and six bolt assemblies (4).


    Illustration 3g06201006


    Illustration 4g06201010
    (1) 135-8577 Bolt As
    (2) 458-2178 Strip
    (7) 418-3652 Plate
    (8) 458-2177 Mud Flap

  2. Position mud flap (8). Install four plates (7), strip (2), and twelve bolt assemblies (1).


    Illustration 5g06201014
    (5) 490-5255 Plate As
    (4) 135-8575 Bolt As

  3. Install plate assembly (5) and six bolt assemblies (4)


    Illustration 6g06201023


    Illustration 7g06201025
    ( 1) 135-8577 Bolt As
    (2) 458-2178 Strip
    (6) 273-8950 Plate
    (9) 458-2176 Mud Flap

  4. Position mud flap (9). Install three plates (6), strip (2), and twelve bolt assemblies (1).

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