Brake - Calibrate
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Diesel engine exhaust contains products of combustion which may cause personal injury. Always start and operate the engine in a well ventilated area, and, if in an enclosed area, vent the exhaust to the outside. |
A brake pedal sensor controls the flow of hydraulic oil to the brake assemblies. Perform this procedure to calibrate the brake pedal if the brake pedal or the ECM has been replaced.
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Illustration 1 | g06025343 |
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Required Tools | ||||
---|---|---|---|---|
Tool | Item | Qty | Part No | Description |
A | 1 | Laptop Computer with Plus+1TM Software | ||
B | 466-6258 | Communication Adapter Gp | ||
B1 | 1 | 317-7485 | Communication Adapter | |
B2 | 1 | 370-4617 | Cable As | |
B3 | 1 | 457-6114 | Cable As |
- Connect Tool (B2) and Tool (B3) to Tool (B1).
- Connect Tool (B2) to the USB port of Tool (A).
- Drive the machine to a smooth, horizontal surface.
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Illustration 2 g06019489 - Move propel lever (1) to the NEUTRAL position.
- Move parking brake switch (2) to the ON position.
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Illustration 3 g06019492 - After the engine has operated at low idle for 5 minutes, move engine start switch (3) to the OFF position.
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Illustration 4 g06024896 - Remove diagnostic port access cover (4).
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Illustration 5 g06024898 - Connect Tool (B3) to diagnostic connector (5).
- Move engine start switch (3) into the ON position. Do not start the engine.
- Launch the Plus+1TM program on the computer.
Note: First-time users need to perform the tasks in the Communication and Connections Wizard. This wizard allows the WindowsR operating system to recognize the USB device. Follow the on-screen instructions.
Show/hide tableIllustration 6 g06025061 - Read and understand the instructions in the "1" section.
- Click the "Folder" icon (6) on the menu bar or click "Folder" icon (7) under "Open Diagnostics" file.
- Select the proper diagnostic file for the machine.
- Click the "Open" button.
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Illustration 7 g06025284 - Clear any Active Codes (10).
- Under"Available ECMs" (8), select "Machine Control" (9).
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Illustration 8 g06025303 - Under "Machine Control" (12), select "Propel" (13).
- Click "Target Calibration" icon (11).
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Illustration 9 g06025309 - Select "Brake Pedal" (14).
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Illustration 10 g06025312 - Read and understand the warnings. Click "OK" (15).
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Illustration 11 g06025316 - Follow screen instructions (16).
- Click "Next" button (17).
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Illustration 12 g06025320 - Follow screen instructions (18).
- Click "Next" button (19).
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Illustration 13 g06025324 - Follow screen instructions (20). Fully depress the brake pedal for a minimum of 5 seconds and then fully release the brake pedal.
Note: The "Next" button will disappear and then reappear.
Show/hide tableIllustration 14 g06025329 - Click "Next" button (21).
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Illustration 15 g06025336 - Allow the values for "Low Calibration Current" (22) and "High Calibration Current" (23) to register.
- Click "Done" (24).
- Move engine start switch (3) to the OFF position.
- Remove the tooling from diagnostic port (5).
- Install diagnostic port access cover (4).
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